Tag: Aluminum Philippines

Posted on

Benefits of Aluminum Railings

Benefits Of Aluminum Railings

Are you at a crossroads on what material you should use for your railings? Should it be steel, wood, vinyl or aluminum? What you decide now will be committed to construction and will probably be set for years to come, so you have to choose wisely. With all of its advantages, aluminum is the most ideal option. Why? Let’s take a look at the many benefits of aluminum railings, and why it is the optimal choice of material and make for your new veranda, deck or patio.

 

Material Strength

No matter what shape or size it’s melded into, aluminum has a very sturdy composition and can withstand various alterations while still maintaining its durability vs. wear and tear over time. It’s a tenacious metal that holds well regardless of how it’s used. Aluminum is also very lightweight and can be easily transported to the project site, which is a plus for contractors. But that’s why some people misconstrue aluminum as a softer metal, because it’s seen in the market as aluminum foil or aluminum cans – but don’t mistake its versatility for weakness! It’s also used in heavy-duty construction, with a very impressive strength vs. weight ratio. Aluminum can also be augmented with other alloy metals. Remember that it is also used for industrial applications, in putting up buildings, bridges and the like.

 

Style Applications

Modern Architecture Terrace Aluminum Rail And Fall Protection

Playing to its other strength of tenacity and versatility, you can mold aluminum into more intricate and detailed designs, allowing you to craft even the most complex railing patterns to match your overall motif with virtually no limitations. Your outdoor deck can have a French Quarter inspired look, old-fashioned and traditional, or sleek and modern – you can bend and mold aluminum easily without worrying if it will stand the test of time. You can also apply a powder coating to add a splash color and vibrancy, to make your railings stand out even more. Whereas if you want to build with galvanized steel and add some color, you’ll have a difficult time making paint stick to the steel surface, and when it does, expect that it will peel off after some time anyway.

 

Less Maintenance

You won’t need to do any heavy-duty cleaning with aluminum. Nor will you even need to paint it, stain it, or have it treated; you can count on its powdered coating to protect it and maintain the railings in best condition. All you need is a handy rag or sponge, and then a good hose-down with water, but even this is a rarity and only a concern if you are extra meticulous about dust and dirt, otherwise you can just let it exist and bask for months on end.

 

Longevity and Resistance

Metal Railing At The Facade Building Monochrome

Aluminum can withstand all the kinds of natural outside forces like rain, the hot sun, and its ultraviolet rays. What’s more, it will retain its composition and structure for many years without any alterations or deformations. Nor will it shrink or expand extensively due to external weather and temperature. Wood, on the other hand, will warp and deform over time, not to mention the possibility of rot and decay. Plus, you may need to treat it with chemicals.

In line with that, corrosion resistance is one of the best benefits of aluminum railings. Steel is sturdy and malleable, but it is also highly susceptible to rust. That will lead to discoloration and decrease the aesthetic value of the entire construction. It also becomes an added danger should there be any semi-sharp mold jutting out of the fixture, and rust can reduce the strength of the steel, making it brittle and decomposed. With aluminum, you can rest assured that it is rust-free in most environments, so dispel all these worries and enjoy the same view in the years to come.

 

Sustainable and Recyclable

And for those who are looking at the long-term, consciously making choices that benefit and consider the environment, then aluminum is the material you should definitely use and explore for all your building projects. Aluminum is recyclable and reusable, to the point where waste segregation services will separate aluminum items because they have great utility and retain high value even after disposal. It will not be smushed into the heaps of undesirable by-products like plastic but all other prospective materials, like wood, steel composites, and vinyl, will definitely be only good for one-time use and get discarded without a second look.

 

Key Takeaway

As you build your outdoor deck, and actually, for any railings that you plan to have made, make the smart choice and go aluminum. With all the benefits of aluminum railings in virtually all aspects over the alternatives – in composition strength, aesthetic malleability, overall lifespan, and reusability, you can be sure that you won’t regret your decision in the long-run.

Posted on

A Guide to the Different Types of Heat Treatment

Interior View Of A Steel Factory

What are the different types of heat treatment?

  1. Hardening
  2. Annealing
  3. Normalizing
  4. Tempering
  5. Nitriding

 

Metals are perhaps some of the most useful construction and industrial materials in the world. Manufacturing processes wouldn’t be complete without incorporating some type of metal in their operations. While different kinds of manufactured metals offer various advantages for them to be utilized in specialized ways, the durability and stability they offer architectural structures, particularly in construction projects, make them highly desirable.

Some metals, however, would offer more benefits if the chemical structuring of their raw and pure forms were also chemically altered. Through the different types of heat treatment, the properties of some of the most commonly-used metals like steel, iron, or aluminum are improved, to strengthen them, or improve their flexibility and versatility.

If you want to know more about the different ways the chemical properties of metals are altered by heat treatment, continue reading.

 

Hardening

Before delving further into understanding this first type of heat treatment, it would be first important to understand why metals undergo such heat treatment processes. Typically, heat treatment is the process by which the structural and physical properties of a particular metal are manipulated, in order for it to be utilized in a particular manner.

For example, when a heat treatment process is applied to stainless steel, some of its properties, including hardenability, ductility, flexibility, and strength are improved. After, the resulting metal can be shaped in a limitless number of ways, depending on the particular industry’s use for it.

As with many heat treatment processes, hardening is a type of method which begins applying a particular amount of heat energy to the metal, to the point that it becomes a solution. One can view the process as something that ‘corrects’ an undesirable property within the material.

By turning the metal into a solution, hardening corrects the imperfections found within the particular metal’s crystal lattice structure. Lattice simply refers to the way the metal’s particles are organized to form a crystal. Through hardening, the metal’s level of strength is increased through the refining of the particles.

After the metal is turned into a solid solution by hardening, a form of rapid cooling called quenching is immediately applied to the metal, until it is left to cool at room temperature.

 

Annealing

Interior View Of A Steel Factory

The next type of heat treatment can be said to be something that is most commonly applied to stainless steel. Typical of any heat treatment process, annealing once again involves a form of manipulation within the particular metal’s crystal structuring through targeted means. Particularly, annealing in stainless steel aims to reduce the metal alloy’s hardenability, or the measure of how easily the steel can be hardened when it undergoes rapid cooling.

Compounded with reducing the metal’s hardenability, annealing aims to increase the ductility of the stainless steel material, in order for it to withstand greater levels of bending force before it is subjected to breakage.

The annealing process for stainless steel typically begins with the application of heat at temperatures ranging from 1000 degrees to 12000 degrees Fahrenheit. Annealing is a process that can be thought of as ‘de-stressing’ the metal’s internal structuring to prevent instances of cracks or deformation.

 

Normalizing

While the purpose of this next type of heat treatment process is to also largely reduce the internal stresses in the metal’s structuring, it does not aim to increase the metal’s ductility, but rather to reduce it, in order to target the other properties. As mentioned before, different heat treatment processes are applied, depending on the industry’s desired purpose for the resulting metal. Since the process of annealing aims to increase a metal’s ability to bend before breakage, – an example of which would be that of bent steel rebar – normalizing, on the other hand, focuses itself on increasing the tensile strength and machinability of the metal.

Simply put, machinability refers to the ease by which metal is able to be drilled, cut, and shaped in various ways, allowing it to be used in various specialized functions. The normalizing process typically begins with applying heat on the metal, at temperatures ranging from 40 degrees to 50 degrees Celsius above the particular metal’s upper critical temperature. It is then left to cool at room temperature.

 

Tempering

Steel Production In Electric Furnaces

The next kind of heat treatment process is a process that goes along with the hardening method. Unlike the previous two, however, where there was an application of heat energy at a particular temperature, a metal can undergo tempering in three categories, namely low-temperature tempering, medium-temperature tempering, and high-temperature tempering.

Tempering aims to reduce the brittleness of the metal, especially in the process of manufacturing it into a tool.

 

Nitriding

Unlike the first four types of heat treatment process, nitriding refers to a method that employs the addition of a nitrogen gas element. This process begins with the application of temperatures between 450 to 510 degrees Celsius. The material is then placed inside an airtight container where it is surrounded by ammonia gas.

Nitriding a metal increases the strength of its surface, as well as, increases the level of resistance it has, to corrosion.

 

Key Takeaway

Other types of heat treatment processes exist, depending on the desired function of the resulting metal. While this process of altering a metal’s physical and chemical structuring typically begins with the application of heat, it differs in that each method particularly targets a specific property of that metal.

Hopefully, the guide above has presented with a brief overview of some of the various properties that different types of heat treatment processes aim to improve.

Posted on

The Role of Aluminum in Heat Transfer Processes

The Role Of Aluminum In Heat Transfer Processes

What does aluminum do for heat transfer processes?

  1. The basics of heat transfer
  2. Aluminum has two key qualities that make it optimal for heat transfer
  3. How hot is too hot?

 

The miracle metal, aluminum, is one of the most used materials in the world for almost countless purposes. While you might know of its importance in the aviation and automotive manufacturing industries, one lesser-known purpose that aluminum is best at is in heat transfer or exchange.

The thermal conductivity of aluminum, as one of its best-known properties, makes it all happen — but there are other factors that enable this metal. Continue reading to learn more because this can potentially help you with your heat transfer issues or endeavors.

 

The basics of heat transfer

The Basics Of Heat Transfer

If you want to understand why aluminum is one of the best materials for heat transfer processes, a basic understanding of heat transfer itself is required. In the context of industrial processes, heat transfer would refer to the exchange of heat generated by a device to a different medium like a liquid coolant or air. This exchange disperses the generated heat and helps the device maintain a certain or desired level of temperature.

While it may seem complicated, you can see this being employed in the many appliances you have at home. As long as there is unwanted heat being generated and/or temperature regulation is required, you can be sure that heat transfer is present and almost always involving a heat exchanger. Common examples of heat exchangers include engine coolants, radiators, condensers, and heat sinks.

Using a heat sink as an example, there are several important factors that will affect its overall performance and efficiency: air velocity, the material it is made off, the design of its protrusion, and the surface treatment. This is where aluminum comes into the picture because its properties make it one of the best materials for effective heat transfer.

 

Aluminum has two key qualities that make it optimal for heat transfer

In terms of its specific properties, there are two standout characteristics that make it almost perfect for heat transfer applications: thermal conductivity and malleability.

The thermal conductivity of aluminum is only second to copper in terms of the most common metals used for industrial purposes, but aluminum is lighter and more cost-effective and that gives it a competitive edge. To top it all off, aluminum is also a good reflector of heat and that makes it an even better material for heat exchangers and/or heat shields.

Aside from its excellent thermal conductivity, aluminum alloys are also very malleable. From complex shapes and dimensions to high-volume applications like foils, sheets, and fins, manufacturers can make heat sink designs that are tailored to a given client’s needs or requests. Complementing this malleable property is aluminum’s low melting temperature that makes it easier to process without sacrificing any structural integrity.

When you factor in its excellent strength-to-weight ratio and affordability, aluminum has the right combination of properties that make it the optimal material for heat exchanges.

 

How hot is too hot?

Gray Smooth Textured Background Design

Since we are on the subject of heat, one question begging to be asked is how hot is too hot for aluminum? You might readily assume that good thermal conductivity translates to immunity to melting, but that is not the case. Metals, aluminum or otherwise, will still deform and even melt when exposed to a high enough temperature and for extended periods of time.

This means that it’s essential that you know your material’s melting point and how much heat it can withstand before using it in an application. Aluminum has a melting point of 660.3°C, but that only applies to pure aluminum. Alloys that incorporate other elements like copper, scandium, and magnesium can have a melting point of up to 690.5°C.

 

Key Takeaway

Understanding why aluminum is the best material for your heat exchangers is important because other materials simply do not give you the same utility and performance. It has all the characteristics you would want for heat transfers and to top it all off, aluminum is affordable and versatile. Given all the amazing properties that aluminum has, don’t miss out on the chance to use it for your heat exchange endeavors.

Posted on

What Manufacturers Need to Know About Forming Aluminum

What Manufacturers Need To Know About Forming Aluminum

What do manufacturers need to know when it comes to forming aluminum?

  1. There are many challenges that come with forming aluminum
  2. Choosing the right forming methods is crucial
  3. The type of aluminum alloy is also important

 

Aluminum is one of the most used metal alloys in the world. Given its widespread use and popularity, you might be thinking that it is easy to use, manufacture, and form. However, that is simply not true and many people who are inexperienced with aluminum almost always turn to other materials like stainless steel once they understand the difficulty of forming aluminum. This shouldn’t be the case because people are going to miss out on the amazing lightweight, malleable, and corrosion-resistant properties of aluminum.

If you are thinking of getting into metal manufacturing or simply want to be in the know regarding the nitty-gritty behind aluminum forming, then continue reading.

 

There are many challenges that come with forming aluminum

Door Knobs Or Aluminum Door

As stated above, forming aluminum is not the simplest thing to do in the world. There are many challenges that come with doing this because, unlike other popular metals, elasticity is not one of aluminum’s best properties or strong suits.

Elasticity refers to the ability of a metal to elongate or stretch and return back to its normal shape without deformation, akin to rubber. This deficiency in elasticity that aluminum has can be seen in aluminum foil wherein it forms wrinkles when used and leaves little room for reusability.

When applied to forming aluminum profiles, not using the right methods or alloys can also result in wrinkling and this is something that should be avoided. Aside from elasticity, not using a lubricant while forming aluminum can cause adhesive wear on both the metal and the forming tools you are using. Adhesive wear is when there is material transfer or loss between two solid surfaces that are in direct contact by way of localized bonding. Put simply, this will greatly affect the surface quality of what you are trying to form, so you should also pay attention to some small details you might overlook like using a lubricant.

 

Choosing the right forming methods is crucial

Now that you know of the common challenges that aluminum forming entail, you should also do well to know that there are ways to work around them. The first thing you should think about is the type of forming method you are going to use. There are many ways to form aluminum like rolling or ‘compressive forming’, tensile forming, and bending. These are all very common, but are susceptible to the common pitfalls aluminum forming like wrinkling and mismanagement of the metal’s spring back — especially if you are trying to form complex shapes.

 

Hydroforming

Instead of the aforementioned methods, when given the chance, you can try to use ‘hydroforming’. This method has been more popular for forming steel alloys, but aluminum is slowly rising in popularity as a feed material because manufacturers are beginning to discover that hydroforming eliminates the possibility of wrinkling, while being a cost-effective option for the manufacturing of aluminum components, particularly hollow sections.

This process would entail placing an aluminum hollow section into a die or cast. Once the die is closed, the hollow section is sealed using axial cylinders. Only after this will the water or water emulsion fill the hollow section. Immense pressure is applied until the hollow section takes the form of the die. The reason aluminum manufacturers are turning to hydroforming is because the process is simple, yet effective. Aside from that, there are varying degrees of hydroforming (i.e. deep draw hydroforming and fluid cell forming), depending on how complex or deep the resulting aluminum component has to be.

Regardless of which method you choose, the most important thing is that you are knowledgeable on the proper way of forming aluminum through your preferred method.

 

The type of aluminum alloy is also important

Production Workshop With Special Equipment. Production Of The Al

Aside from the specific forming methods, you should also pay attention to the type of alloy you are going to use. Some types of aluminum alloys respond better to forming than others, so choose an appropriate one for your purposes. To do that, it is important to remember that aluminum alloys are generally grouped into different ‘families’ or series that have a designated 4-digit identification number.

As a general rule of thumb, the best series of aluminum alloys to use for forming are the 1-series (i.e. 1xxx) and the 8-series (8xxx). The 3, 4, and 5-series are all also relatively formable. Avoid using the 2 and 7-series of aluminum alloys because they are not very formable, but are better used for machining. If it seems confusing, just remember the first digit of the aluminum identification code and, as always, do extensive research.

 

Key Takeaway

Now that you have some important information regarding aluminum forming you are better prepared to form aluminum the proper way. As you have probably surmised from what you have read, forming aluminum is very complex so equip yourself with the right knowledge regarding this process and ensure a successful time forming your desired aluminum component or object.

Posted on

An In-Depth Look at Aluminum’s Strength

Modern Of Metal Roof Structure Of Modern Building

What are some important information regarding aluminum’s strength?

  1. There are many classifications of strength
  2. Aluminum can still be one of the strongest materials on earth
  3. High-strength aluminum is everywhere

 

How strong is aluminum? This is a question that may or may not have popped up in your mind at some point. Perhaps the most common way you see it in your life is in the form of aluminum foil that you use for cooking and/or food storage. If you base your answer to the question on just aluminum foil, then you might not be getting the most accurate representation of aluminum’s strength.

Aluminum is actually stronger than one might think. Continue reading to learn more about it because it can potentially be helpful for you and your future production, manufacturing, or construction endeavors.

 

There are many classifications of strength

Gray Smooth Textured Background Design

To understand the degrees of aluminum’s strength, you have to consider that there are many classifications that describe given metal’s strength and this can make it hard for people to evaluate how strong a metal truly is.

Here’s a short breakdown:

  • Compressive strength – this measures how well a metal can resist being compressed or otherwise compacted.
  • Impact strength – based on the name alone, this measures how much force a given metal can absorb from an object before shattering or breaking.
  • Tensile strength – this measures how well a metal can resist being pulled apart
  • Yield strength – finally, this measures the resistance of a metal to being bent or reshaped.

All these things can be measured through checking exactly how much pressure a metal can take before being compacted, broken/shattered, pulled apart, or bent. Another interesting thing to note here is that, when one metal excels at one kind of strength test, it tends to do poor or just average at a different kind of strength test.

Going back to aluminum, it probably will not come as a shock to you to find out that aluminum is not the best in class when compared to other metals like stainless steel or even regular steel when it comes to pure strength. Despite this, aluminum is not by any means considered to be ‘weak’ and is still one of the most used materials in the world, as you would come to read.

 

Aluminum can still be one of the strongest materials on earth

You would do well to know that ‘pure’ strength alone still doesn’t give you the most accurate picture of a given metal’s strength. Steel may be a stronger material under ideal conditions, but it tends to become brittle in cold temperatures. In contrast, aluminum isn’t bothered by changes in temperature, making it the more versatile material.

The ‘true’ strength of aluminum begins to show when you take its already decent tensile, impact, and compressive strength and factor in how malleable it is. In fact, the balance between aluminum’s malleability and strength is the reason why manufacturers prefer it over other materials — it can be shaped and formed according to specifications without losing strength or durability

Aside from that, aluminum’s shortcomings in pure strength can be remedied. This is done by combining pure aluminum with other elements like magnesium and silicon to form stronger alloys. Done properly, aluminum can be engineered to be equally strong if not stronger than some steel alloys.

 

High-strength aluminum is everywhere

Heap Of Shiny Metal Steel Pipes With Selective Focus Effect. 3d Illustration

As a testament to aluminum’s strength, it can be found virtually everywhere you go, even in the very machines you use to get to places. It is the second-most used material by car manufacturers. Planes and spacecraft are also reliant on aluminum. Skyscrapers are able to be built taller than ever thanks to aluminum, and if it were weak, then that can never be possible.

Aluminum alloys are also strong enough to protect you from shark attacks as it is the metal of choice for underwater cages that allow divers to observe sharks up close.

 

Key Takeaway

To recap what’s been said above, aluminum is comparably weaker than the strongest metals, but still decent in its own right. It also has other properties (e.g. malleability and unreactive to temperature) that more than make up for a relative lack of pure strength. Aside from that, really high-strength aluminum can be created by making new alloys and is found in products, machines, and structures almost everywhere you go.

Make sure you remember all these things the next time you start wondering how strong aluminum is. For everything related to aluminum and other industrial materials, click here.

Posted on

Top 5 Welding Hazards and How You Can Avoid Them

Welder Welding Metal In Workshop With Sparks

What are some of the most common welding hazards?

  1. Fires and explosions
  2. Electric shock
  3. Toxic fumes and gases
  4. Noise-related hazards

 

One of the most important things you should remember about aluminum welding and all other types of welding is that they can pose a risk to your health and general well-being if you are not careful or wearing personal protective equipment (PPE). Despite the necessity of welding in countless industrial processes, you would do well to know what the hazards of welding are and how you can avoid them.

 

Fires and explosions

You probably already know that welding entails the use of high temperatures to combine different metals. However, this can also pose a danger to all the people involved because high temperatures can cause fires and explosions if the necessary safety procedures aren’t practiced.

While the welding arc may reach temperatures of 10,000 degrees Fahrenheit, the real danger lies in the intense heat near the arc and the sparks or spatters that the arc creates. These sparks can reach up to 35 feet in distance from welding space, and if there are any flammable materials within that range, fire hazards are more likely to occur.

To prevent fires and explosions from happening, inspect the work area for any flammable materials and remove them before welding. You should be wary of all the different flammable materials such as liquids like gasoline, oil, and paint. Flammable solids include wood, paper, and cardboard. There are plenty of flammable gasses, but the most common ones are acetylene, hydrogen, and propane.

Aside from keeping track of flammable materials, you should also know where the fire extinguishers are in case of emergencies and ensure that fire alarms are working properly. If no extinguishers are available, have fire hoses, sand buckets, and fire-dousing equipment at hand. Finally, have a ‘fire watcher’ observe while you work so that you have an added level of protection as you work. The fire watcher is also in charge of putting out smoldering fires if there are any left after you are done welding.

When a fire does happen, do not panic and head for the fire exits immediately. Contact the fire department as soon as possible to prevent fires from getting out of control.

 

Electric shock

Electric Shock

Aside from fires and explosions, electric shocks are one of the most serious risks a welder faces. Electric shocks can lead to severe injury and even death, so this is one hazard you shouldn’t overlook. In terms of how it happens, electric shocks occur when two metal objects that have a voltage touch — effectively inserting themselves into the electrical circuit.

Bare wires are often the offenders in this regard as electrical currents will pass through open wires and the welder. The higher the voltage is and the higher the current, the graver the effects will be for the one affected. However, the most common type of electric shock is called secondary voltage shock that comes from an arc welding circuit. It produces 20 to 100 volts, but keep in mind that 50 volts are enough to harm or cause potentially life-threatening injuries to an operator.

Avoid electrical shock by wearing the proper protective equipment while welding. This includes dry rubberized gloves and shoes that are not electrically conductive. Aside from wearing equipment, make sure to avoid touching metal parts with wet hands or clothing. Insulation is key, so evaluate the work area and conditions before operating to see if there is enough insulation between you, the metals you are working with, and the ground.

 

Toxic fumes and gases

Toxic fumes and gases are often called ‘silent killers’ because of their gaseous nature. The resulting fumes from welding can contain potentially harmful metal oxide compounds from the metals being worked on. This is more evident when welding aluminum or stainless steel because these metal alloys coatings that react to the heat of the welding arc.

To avoid this hazard, keep your head out of the fumes and ensure that there is enough ventilation or exhaust systems in your work area to control the concentration of fumes. This also helps in preventing fumes to spread to other areas where people could be affected.

If the air in your breathing zone is visibly cloudy or if breathing is suddenly uncomfortable, leave the area immediately and check on the ventilation equipment provided if they are working properly. If they are malfunctioning report this immediately to your supervisor to ensure safe working conditions for and your other workmates. Check-in with your physician if you are noticing symptoms and adverse health effects from too much inhalation of fumes and gases produced by welding.

 

Noise-related hazards

Industrial Worker Welding

Welding activities also entail exposure to loud noises for a prolonged period of time. Any loud noise above 85 decibels on average is considered harmful to the ears. Different types of welding such as flame cutting or air arc gouging can produce noise levels well above 100 decibels, which means you should pay extra attention to your ears as well if you are going to be welding for extended periods.

Regular or immediate exposure to loud noises can cause permanent noise-induced hearing loss, tinnitus or chronic ringing in the ears, vertigo, and high blood pressure. Wear the appropriate protective gear such as earplugs and maintain a relatively good distance between your head and the welding site to minimize the negative effects on your ear.

 

Key Takeaway

Aside from the ones mentioned above, your eyes are also particularly vulnerable to UV rays and sparks which also stresses the importance of personal protective equipment. Follow the tips above if you are going to welding aluminum, stainless steel, and any other metal alloy. This not only protects you and the people around you but it also allows you to do a better job consistently.

Posted on

How to Recycle Aluminum

Two Colleagues At A Factory

When it comes to versatile types of metal, aluminum is a material used to create a wide range of products, items, tools, and machinery. Being light, strong, and resistant to many forms of wear and tear, aluminum provides many positive qualities that allow it to be very useful in a multitude of applications.

Along with being very flexible, aluminum is also a type of metal that is environmentally friendly, as it is more efficient to produce compared to other types of metal, and can also be recycled to create new products. When it comes to recycling, aluminum has a great track record, as many companies make use of recycled aluminum to help create high-quality products.

 

How is aluminum recycled?

Aluminum is known for being a very recyclable type of metal, which is why it is widely used by many product manufacturers worldwide. The process of recycling aluminum is one of the most efficient metal recycling methods, as the procedure allows the metal to be quickly ready for reuse as soon as the process is finished. Here is how aluminum is recycled to create new products.

 

Sorting

Sorting

The first step in recycling aluminum is sorting. Each aluminum product and item would be sorted in bins and containers accordingly to be collected for the recycling process. Sorting begins in waste disposal, where people would drop their aluminum products in the designated disposal bins, which would then be distributed in a recycling facility. The sorting process helps remove unnecessary material like other kinds of metals, plastic, and even scrap and debris, all of which can affect the quality of the recycled material.

 

Shredding

After the aluminum products are properly sorted, the next step is to take them to recycle facilities and begin the process of shredding the aluminum. This helps make the aluminum easier to melt, lessens the weight and volume, and removes all other small materials present. Once the aluminum has been shredded, the next step is to sort it out once again and run it through a magnet.

 

Magnet

Shiny Silver Metallic Textured Background

To make sure the shredded aluminum does not contain other types of metals, it would be passed through a powerful magnet that would remove all traces of other metals present. Most kinds of steel have magnetic properties, making it easier for the magnet to help sort out materials that are not needed in the recycling process. Once other types of metal have been removed, the aluminum would then go through a cleaning process.

 

Cleaning and De-coating

After the aluminum has been shredded and sorted out, the next step is to clean the material. Cleaning is done through the use of strong cleaning solutions that would remove any dirt, paint, or decoration present on the aluminum surface. The aluminum would be scrubbed clean, and then would go through the process of de-coating.

De-coating puts the aluminum through a conveyor system to remove all other traces of color and decoration on the surface. This is done by blowing hot air on the aluminum, which would then be removed and cleaned further. Once the cleaning process has been accomplished, the aluminum is not ready for re-melting.

 

Re-melting

Steel And Metal Production

The crucial process that would make recycled aluminum usable for manufacturing products is re-melting. The scrap aluminum would be put inside a high-temperature furnace, which burns for around 7000 degrees celsius. During the melting process, other types of chemicals would be added to create the proper composition of aluminum.

Once the melting process has been done the molten aluminum would be transferred into a holding furnace. This would turn the aluminum into ingots, which would then be processed further.

 

Rolling

Once the aluminum has been melted to create ingots, these ingots would go through a process called rolling. Rolling would help turn the aluminum into thin sheets, which would then be used to create new products. Rolling helps strengthen the aluminum and make it more flexible. Once the aluminum has been rolled out, it would be distributed to manufacturing companies to be used to create products.

 

Reuse

Interior View Of A Steel Factory

After being rolled, the recycled aluminum would once again go through another production process to create new products that would be distributed to retailers. These products can include aluminum cans, kitchen tools and items, packaging, and even casing for devices. Overall, the recycling process can take a number of weeks to accomplish and is able to recycle a good percentage of aluminum to be reused.

 

Key Takeaway

Aluminum is not only a strong and versatile material, but it is also recyclable, allowing it to be reused to create a new set of products. The recycling process surely takes time to accomplish but ensures the maximum amount of aluminum would be recycled. By knowing the process of recycling aluminum, you would be able to provide the best way to prevent your used aluminum from going to waste.

Posted on

How to Smelt Aluminum

Steel Production In Electric Furnaces

How do you smelt aluminum?

  1. What is smelting
  2. The Bayer process
  3. The Hall-Héroult process
  4. Applications of extracted aluminum

 

Aluminum alloys are some of the most widely used metal alloys in the world for the purpose of manufacturing. This is due to its special qualities that have enabled the technological advancements of a number of industries such as aerospace manufacturing, the automotive industry, as well as the construction industry. Similar to its local stainless steel counterparts, manufacturers often use aluminum due to its good flexibility, optimal strength-to-weight ratio, and recyclability.

Despite all that can be said about the flexible alloy, it is also important to know the essential processes involved in their life cycle from creation to production, and eventually, their end of life and recycling phases. In particular, smelting is one of those processes that most people aren’t too familiar with despite its relative importance in the production of various metal alloys. To help update your knowledge on aluminum smelting specifically, here is what you need to know.

 

What is smelting

Put simply, smelting is the core process behind the extraction of aluminum and without it, it is near impossible to do so. While aluminum is the third most abundant element in the earth’s crust (accounting for about 1.59% of the planet’s mass) after oxygen and silicon, it is rarely found in its natural form.

Pure aluminum is highly reactive and easily bonds to the elements that can be found near it. The most common elements it bonds with are the previously mentioned oxygen and silicon, forming oxides and silicates (respectively) that usually found bound to rocks in a polymorphic state. Common aluminum-containing minerals include garnet, turquoise, beryl, and cryolite. However, the mineral bauxite is the one that is responsible for its commercial viability and is the mineral involved in smelting. This is because it has high aluminum content and is relatively low in impurities. In terms of yield, it takes about 4 tons of high-quality bauxite to produce 2 tons of alumina, from which 1 ton of aluminum can be made.

 

The Bayer process

Steel Production In Electric Furnaces

The smelting process, which converts bauxite into pure aluminum, has two distinct steps. The first is called the Bayer process, named after Carl Bayer who developed the process in 1888. This method is used to extract alumina (aluminum oxide) from the bauxite. Bauxite ore is comprised of hydrated aluminum oxides that are mixed with other elements such as iron. The ore is heated in a pressure vessel while caustic soda, a sodium hydroxide solution, is added at a temperature between 150 and 200 degrees Celsius.

This process extracts the aluminum in the ore through dissolution and produces the soluble sodium aluminate while the rest of the compounds in bauxite remain in their solid form. The impurities of the resulting sodium aluminate are filtered through a rotary sand trap or other sifting methods. From there, aluminum hydroxide is precipitated from the sodium aluminate, which is then calcinated to produce alumina.

 

The Hall-Héroult process

The next major step is called the Hall-Héroult process which is an electrolytic process that was developed by Charles Hall and Paul Héroult in 1886. This process involves the dissolution of the alumina in molten synthetic cryolite, an uncommon mineral that makes the dissolving process easier thanks to its lower melting point and electrical conductivity.

This is where the electrolysis begins, where the liquid aluminum will be deposited at the cathode. The oxygen from the alumina will combine with the carbon to produce carbon dioxide. Usually, aluminum smelters require a great deal of electricity to execute properly. This is the reason why smelters are built near large power stations. It is also not uncommon to see smelters near ports because alumina is usually imported from other countries.

From there, the molten aluminum can be poured into molds that form the standard factory ingot. At this stage, the aluminum is about 99.8% pure and can now be used to make a wide variety of aluminum alloys or be further refined to produce superpure aluminum (99.99% pure).

 

Applications of extracted aluminum

Applications Of Extracted Aluminum

Once the extraction process is done, aluminum can be used for a wide variety of applications. The most apparent application is in the construction and manufacturing industry. Just like local stainless steel, products and structures made using a form of aluminum alloy are almost always maintenance free because of its inherent corrosion resistance. Meanwhile, superpure aluminum is used in the electricity/electronics industry as an excellent conductor of electricity.

 

Key Takeaway

As you’ve read, it is not that simple to extract aluminum. Thanks to the development of smelting during the late 1800s, the world gets to enjoy the benefits of using aluminum for all the purposes stated above and more. As technology continues to develop, the smelting process at all stages will eventually become more effective and efficient. This will result in cheaper alloys on the market and more innovation with regards to its use.

Posted on

6 Reasons to Choose Aluminum Over Carbon Fiber

6 Reasons To Choose Aluminum Over Carbon Fiber

What are the reasons to choose aluminum over carbon fiber?

  1. Price
  2. Availability
  3. Durability
  4. Repairable
  5. Recyclable
  6. Heat resistance

 

With the growing popularity of carbon fiber in various industries and a wide range of markets, it may not be as easily accessible as one of the most popular lightweight and strong materials as an alternative. In the Philippines, aluminum is still widely used in the fabrication of bicycles and car parts. Though carbon fiber may seem like a good choice for fabrication, aluminum still has its advantages over composites such as carbon fiber.

 

Price

Without a doubt, if you’re looking for a cost-effective way to make use of a lightweight material that has a great strength to weight ratio, aluminum would be the way to go. On the market, it may not be practical to choose carbon fiber over aluminum if your quest for lightweight and strength in materials will take a toll on your wallet. Carbon fiber costs almost 5 times the price of aluminum.

With all the perks you get from aluminum, every pound of this metal is well worth your money. Transportation, construction, electrical devices, and consumer goods reap the benefits of aluminum’s cost-effectiveness due to its amazing physical properties and for how much it’s worth.

 

Availability

Availability

Before the World War, aluminum was difficult to come by. This scarcity meant that aluminum was once an expensive material. But after the war, the world suddenly had a massive surplus of aluminum. Today, you can easily purchase aluminum. In the Philippines, there are dozens of aluminum shops in almost every city.

Everywhere you go, you can find aluminum. Its commonness is why many people choose to use aluminum as a material compared to carbon fiber. Many race car drivers would choose to make their body panels out of aluminum due to its wide availability and of course, its cost as well. Metal suppliers such as One Sky Philippines will always have aluminum ready for you to purchase.

 

Durability

Compared to carbon fiber, aluminum does a better job at receiving forces from different directions. It is true that carbon fiber has a higher shock resistance than aluminum but it is only meant to receive force from one direction. When sudden force is applied at a direction that carbon fiber is not meant to handle, it will break. Aluminum, on the other hand, is isotropic; that means that the physical properties of aluminum have the same measurement in all direction. In simple terms, aluminum has higher structural durability when receiving forces from any direction.

Of course, both materials have a shock limit. The downside of carbon fiber reaching its shock threshold is that it shatters. When aluminum receives the same amount of force, it will bend under its limit. This makes it ideal for aluminum to be used for aircrafts and automobiles as they are likely to deflect certain objects during their travels. They cannot risk parts from shattering as it would compromise safety.

 

Repairable

Repairable

This one of the major reasons to choose aluminum over carbon fiber. As discussed earlier, aluminum will bend under its shock limit. When it does, it is easy to repair and reshape back into its original form without sacrificing its rigidity. It’s one of aluminum’s best properties. When carbon fiber shatters, its original structure cannot be repaired. Though the composite can be reused, it would take much more effort to construct another carbon part.

This makes aluminum ideal for trail bicycles and underbody aerodynamic components for race cars. As these are often subjected to extensive abuse and will likely receive impacts. Repairing them would be easier than having to spend more to replace the whole thing.

 

Recyclable

Aluminum is 100% recyclable. Though carbon fiber can be reused. Shattered pieces of composite would mean a loss in the overall mass of carbon fiber. While broken aluminum can simply be re-melted and formed back to shape via forging or casting. Re-shaped aluminum maintains the same physical properties of its original structure. Only 5 percent of energy is required to recycle aluminum in the whole recycling process.

 

Heat Resistance

Heat Resistance

Aluminum is capable of resisting extremely hot and cold temperatures. Under higher temperatures, carbon fiber degrades at a quicker rate, causing it to potentially deform under immense heat. In cold temperatures, carbon fiber can shatter easily. Under subzero temperatures, the tensile strength of aluminum slightly increases. Many aluminum alloys are ideal for structures in cold temperatures. Aluminum is known to withstand extreme heat and has a melting point of 660 degrees Celsius.

 

Key Takeaway

Aluminum is a top choice for those who are seeking to make use of this strong and lightweight material, without having to pay 5 times more for carbon fiber. You can achieve the same goal with aluminum alloys. It is a practical choice for those who want to build race cars, structures, and other components. Companies like One Sky Philippines can offer a wide range of aluminum materials.

Posted on

Motorsports Philippines: Aluminum in Performance Vehicles

Motorsports Philippines Aluminum In Performance Vehicles

How does aluminum improve a vehicle’s performance?

  1. Lightweight
  2. Practicality
  3. Fuel efficient
  4. Crash protection

 

In the Philippines, Aluminum is used for many different purposes. They’re used to make cans, foil, and frames. Though regarded as weak in those forms, aluminum is actually stronger than one might think. Due to its versatility, aluminum has made its way in the use of race cars.

Many race car drivers and race car makers have been on the quest of reducing weight to extreme levels in order to make the most out of their vehicles. Using aluminum can greatly improve your vehicle’s performance, let’s see why:

 

Lightweight

One of the most popular qualities of aluminum is its lightweight. Steel is 2.5 times denser than aluminum; making aluminum a top choice for automakers. In addition, many race car manufacturers and tuners ditch steel parts in the body of their vehicles and replace them with aluminum. A vehicle can shave as much as 40% of weight when aluminum components are used.

A race car with a full-aluminum body can brake later, corner quicker, and accelerate harder due to its lightness. This is the reason why many race car developers choose to cut out steel components and change them into aluminum. Most engines nowadays are made of aluminum alloy. Even internal engine components are made with forged aluminum alloy. This greatly reduces the inertia of rotating and moving components of the engine. Engine components that are lighter can produce more engine speeds and in turn, more power.

 

Practicality

Practicality

Aluminum is also a great choice for aerodynamic parts for race cars such as splitters, side skirts, under trays, diffusers, and spoilers. Though most of these parts can be made out of lighter material such as carbon fiber and Kevlar, aluminum would be a practical choice if you want to cut costs. Carbon fiber can be 30% lighter than aluminum, it costs much more. For those who don’t have the budget for carbon fiber materials, aluminum would be the best choice due to its availability and price.

There are loads of aluminum composite and aluminum alloys that can be used for race cars. In fact, 70% of modern aircraft components are made of aluminum. Race cars that want to make use of aerodynamic advantages can turn to aluminum. They are easy to shape and can take a huge amount of beating before they get damaged. Many local grassroots races in the Philippines use aluminum for their body panels any aero components. Aluminum is undoubtedly the best material to use if you want to save cash on race car components. Many aluminum cars can compete with their carbon fiber counterparts.

 

Fuel Efficiency

A lighter race car means that it is more fuel efficient. During a race, you want to use the least amount of fuel possible, as more fuel means more weight. Driving a heavier vehicle flat out for over an hour will consume a significant amount of fuel compared to a lighter vehicle driving at the same speeds.

This is much felt during endurance races. An endurance race can last for 4, 6, 8, 12 or even 24 hours. Managing fuel will be a huge factor for this racing discipline. Many variables will come into play attempting to save fuel during endurance events. But the biggest variable in fuel management apart from aerodynamics will be your vehicle’s weight.

Since aluminum can significantly reduce your vehicle’s weight, your race car can perform optimally with a low fuel set up. Reducing your race car’s weight even further. That way, you can maximize your engine’s overall performance by helping it drag a lighter chassis.

 

Crash Protection

Crash Protection

In many ways, aluminum is just as good as steel. This can be said when it comes to sustaining a crash. You never know when your race car may come into contact with another car or the barrier. Accidents should be an accepted circumstance in racing. In many cases, aluminum body parts can help damped the energy of a crash.

In the instance of an accident, aluminum can absorb twice as much energy as steel, though these components will deform, bend, and fold on impact. They are proven to diminish the force of impact on the driver. Many race cars make use of aluminum space frame side members in order to improve driver safety. A race car equipped with a steel roll cage and aluminum chassis components can prevent driver injuries even during the worst of crashes.

 

Key Takeaway

High-quality aluminum is a strong metal that comes with lower weight compared to steel and many other metal components have proven to be truly advantageous for racing vehicles. Favoring aluminum components over steel construction has increased the performance threshold of many race cars and their drivers.

With low costs, impressive strength to weight ratio, and easy to work with, there’s a reason why this material is highly sought after by performance vehicle makers. One Sky Philippines is a prime example of the best aluminum supplier in the country. If you’re planning to reduce your race car’s weight without having to spend a fortune on body components, it’s best to make use of aluminum.

Posted on

5 Reasons to Choose Aluminum Windows and Doors

5 Reasons To Choose Aluminum Windows And Doors

What are reasons to choose aluminum windows and doors?

  1. Slim frames and maximum glass
  2. Easy to maintain
  3. Durability
  4. Energy efficiency
  5. Environmentally friendly

 

Aluminum is a very stable material used in a lot of varieties of furniture. Among the favorite uses of the metal by different aluminum suppliers in the Philippines is with utilizing it in windows and doors. These are some of the popular windows and doors which are mainly used for workplaces, industries, and other buildings. Aluminum is the main material used in creating these impeccably beautiful as well as strong doors and windows. It is becoming an increasingly popular choice for houses and contemporary buildings that we use in our day-to-day living.

If you’re looking to invest in new windows and doors for your home, here are the reasons why you should consider installing aluminum windows and doors:

 

Slim Frames and Maximum Glass

Aluminum is an ideal material for windows and doors. It is a low-density material, so you can achieve very slim line window frames which are both sturdy and strong. The superior strength of the aluminum can indeed withstand all weather conditions with no expansion or contraction during frosts or in bright sunlight. This maximizes the glass area and gives the best possible view. It’s especially important if your house has an impressive view that you want to make the most out of with your designs.

If you choose to have your aluminum windows delivered glazed, you can choose from a range of glass choices for flexibility. The choices for include colored patterned and obscured glass. You can also choose if you want it self-cleaned or with solar control properties for lower-maintenance and extra efficiency.

 

Easy to Maintain

Easy To Maintain

Aluminum windows and doors are low maintenance products with high durability. Cleaning at a regular interval reduces the risk of breakdowns and keeps your doors and windows clean, bright, and lively.  It only requires less maintenance to keep it looking good as new.

The best way to keep aluminum looking pristine is with regular cleaning in order to remove any build up dirt. If left for an extended period of time, grime can cause staining, and depending on the extent of staining will require a harsher cleaning system to remove the stain. Choose the mildest cleaning method possible and only move to successively harsh treatments if necessary.

 

Durability

Aluminum suppliers and companies like One Sky Philippines will tell you that aluminum is known for its durability properties especially when exposed to harmful elements. A lot of aluminum doors and windows offer supreme durability and longevity. It stays unaffected by UV rays and it will not rut, rust, or bend. Security is among the qualities you should look for in choosing for windows and doors. The robustness of aluminum provides superior strength to withstand any attacks. Aluminum is also fire-proof, offering added safety.

Unlike PVC windows and doors, aluminum is highly resistant to corrosion, capable of standing up to the many dangerous outside elements. You can rest assured aluminum systems will keep on working, providing style and performance without compromise.

 

Color and High-End Finish

Color And High End Finish

Aluminum windows and doors are available in a wide variety of colors and finishes. You can choose to have a different color inside and out. Any high-end range of aluminum windows and doors should have a sleek powder coat finish, which means that it doesn’t need to be painted as long as the finish offers excellent longevity. Using powder coating is a much better finish in terms of eco-ratings.

 

Energy Efficiency

Aluminum is light, malleable, and an easy to work with material for doors and windows. It can offer high levels of wind, water, and air-tightness for best in-house energy efficiency resulting in warmer, fewer draught homes and lower energy bills. Aluminum windows and doors can easily achieve improvements in heat gain and heat loss by 60%, rivaling the more expensive timber or uPVC equivalents. With high-performance aluminum products, it has the capabilities to exceed rigid energy efficient standards.

 

Environmentally Friendly

Manufacturing aluminum and window and door products is a very sustainable process. Aluminum is an abundant material and is 100% recyclable without loss of quality, which is a highly-favored material for companies like One Sky Philippines. Recycling aluminum takes up 5% of the initial energy consumed to create it. You can rest assured that at the end of their long life, the aluminum doors and windows can be recycled and used all over again for a multitude of other applications.

 

Key Takeaway

If you’re looking to invest in a new set of windows and doors, no doubt, you need to be fully aware of the advantages of aluminum and also the type of window and door to choose.

Among the favorite uses of aluminum suppliers in the Philippines is for windows and doors. The reasons above can indeed tell you that it has many advantages when installing them in your own home or in other workplaces and industries. It became a popular choice because of its durability, easy maintenance, environmental friendliness, and you can choose a variety of colors and finishes.

Posted on

How Aluminum Changed the World for Good

How Aluminum Changed The World For Good

How has aluminum changed the world for the better?

  1. Better for all types of transportation
  2. Great material for Architecture
  3. Conductor of Electricity
  4. Easy Recyclability
  5. Creates job opportunities for the people

 

 

Aluminum in the Philippines started as one of the world’s most expensive metals with the two reasons: One, it’s difficult to refine, two, it is made up of eight percent of the world’s crust. As time passes by, it became one of the cheapest materials after mass production was invented in the late 19th century.

You may not know about this but everything we use on a daily basis is made of aluminum. The soda cans that we drink, the furniture installed in the house, the gadgets we use, and even transportation, aluminum is present, leading us to the question: what makes aluminum such a brilliant and useful material? Here are the reasons why Aluminum completely changed the world for good:

 

 

Better For All Types Of Transportation

Better for All Types of Transportation

Aluminum is a third of the weight of steel, which means aluminum would be better for all types of transportation and it provides environmental solutions for it. Transportation takes up nineteen percent of the energy we use and by using lighter materials such as aluminum, energy consumption can be reduced. The aluminum industry is also responsible for researching and producing new body shells for high-speed trains, buses, and airplanes. Using aluminum means lower fuel consumption, reduced emissions and demand for raw materials and makes the low weight of cars the greatest global saving potential.

 

 

Great Material for Architecture

Aluminum has not been a widely used material for architecture since the beginning of the 20th century due to high cost. Afterward, it became a popular metal for structural applications and numerous building components such as doors, windows, sliding, to name a few. Thanks to the new innovative processes by aluminum suppliers from conducting research for mass producing aluminum, architects began experimenting with the material in creating some of the famous buildings we see today as the Empire State Building in New York. The base, interior, lobby, and finishes of the building’s structure were completed with aluminum.

 

 

Conductor Of Electricity

Conductor of Electricity

Aluminum has an electrical conductivity that is high enough to use as an electrical conductor. One-third of its weight can perform twice as much electricity when compared to other metals of the same weight. In electrical conduction, materials can generally be split into two categories, mainly, conductors or materials that allow electrons to move freely when a charge is applied and Insulators meaning electricity flow easily through conductors and not insulators.

Aluminum is a great conductor of electricity when in fact it is the fourth best metal conductor behind gold, copper, and silver. Aluminum foil is a useful conductor for its material electrical properties and an insulator in building construction due to its reflective properties. This creates an electric current in the metal.

 

 

Recyclability

Aluminum offers unique recycling without losing its quality over time. Aluminum suppliers recommend using the metal for a multitude of different products ranging from transportation, window frames, and food packaging like drinking cans. Recycling aluminum materials save enough energy and as well as avoid the mining of Bauxite or the primary ore of aluminum.

Making usable, shiny aluminum from Bauxite that you’ve dug from the ground is a dirty and energy-intensive process. The aluminum industry is keen on recycling aluminum because it’s quicker, cheaper, and easier to melt down as opposed to processing Bauxite. This is the central reason why it’s much better for the environment, due to the simple fact that it saves a huge amount of energy and not to mention, precious resources.

 

 

Creates Job Opportunities For The People

Creates Job Opportunities for the people

Aluminum is a material made suited to meet its needs in the 21st century. From fuel efficiency and reusable packaging to green building products. Aluminum paved its way on the global market, thus, it is greatly used in hundreds of industries especially in the field of transportation, aerospace, building, construction, and even scientific research careers.

It also includes work in the manufacturing sector of primary, secondary, and aluminum alloy production. Workers in the aluminum industry can earn an average annual compensation higher than that of the national average. Aluminum processing jobs are consistently increasing in many areas including the production of sheet, plate, and foil products.

 

 

Key Takeaway

Aluminum in the Philippines is a big deal in today’s society and without it, we wouldn’t have the things we use in our daily lives. Whether in forms of transportation, technology, and the materials we utilize every day in our households.

One lesson we can also learn from the history of aluminum along with its industry is that it is very unique. A metal that is once an expensive yet weak and malleable metal became one of the most popular structural materials heavily used by different industries over the past century.

Aluminum is cheap and affordable but more importantly, a valuable metal that we need to learn how to value more. We should learn to appreciate it more and contribute to its rising development.

Posted on

Do’s and Don’ts When Cleaning Aluminum in the Philippines

Do’s And Don’ts When Cleaning Aluminum In The Philippines

What are the do’s and don’ts of cleaning aluminum?

Do’s:

  1. Rinse the aluminum surface
  2. Use natural cleaning agents
  3. Make an acidic solution
  4. Apply wax after every cleaning

Don’ts:

  1. Use abrasive cleaning materials
  2. Use alcohol
  3. Clean outdoor aluminum on a moderate day
  4. Use acid wash

 

Aluminum is a highly versatile material used for many applications. Whether furniture or cooking pans, cleaning is the most important step in taking care of aluminum in the Philippines. It requires special attention because, over time, it can develop a dark color and lose its shine. The cleaning process of aluminum depends on the procedure and choice of products you’re using when cleaning the material.

There’s a variety of cleaning materials in stores, however, you can make use of materials that can be found within your home. But, do remember that before cleaning you should test to make sure they do not damage the aluminum. Here are the do’s and don’ts when cleaning all of your aluminum items:

 

DO’S

 Rinse The Aluminum Surface

Rinse the Aluminum Surface

The first step in aluminum maintenance is to always clean the interior of a discolored aluminum item. Begin by rinsing the aluminum to remove surface dirt or debris. Use soap and water then use a soft brush to gently scrub the surfaces of an item. It’s okay to use a little pressure but not too vigorously that it can cause scratches. Once you’re done, rinse it well with warm water and use a dry cloth to remove excess water and let it dry completely to avoid streaks and spots.

 

Use Natural Cleaning Agents

Sometimes cleaning with soap and water is not enough. It cannot bring back the natural luster of the aluminum. Natural cleaning agents can be found in your household items like distilled white vinegar and lemon juice are mild cleaners for effective removal of stubborn stains on aluminum. Aluminum suppliers may recommend affordable and gentle aluminum cleaners, but you can also use homemade items that do the same job just as well.

 

Make an Acidic Solution

This helps in reducing discoloration due to oxidation. All you will need is a quart of water then add two tablespoons of cream of tartar, white vinegar, and lemon juice. Never use baking soda or other alkali-based cleaners as it can cause discoloration. This will effectively restore its shine.

 

Apply Wax After Every Cleaning

Now that you’re done cleaning the surfaces of your aluminum items, you may want to coat it with wax to prevent oxidation in the future. Automotive wax works best on surfaces on the bike and car wheels, house siding, and outdoor furniture but never use it on aluminum cookware.

 

DON’TS

 Use Abrasive Cleaning Materials

Use Abrasive Cleaning Materials

Aluminum is a sensitive material. It does not rust but it is susceptible to corrosion. Don’t use steel wool or sandpaper in cleaning the material because they will scratch the surface and make oxidation hard to remove in the future. There are a lot of brushes, polish, and cleaners to choose from. Make sure to use a soft brush with fine bristles. Hard brushes will tend to rub the glossy finish of aluminum.

 

Use Alcohol or Any Harmful Chemicals

Some of the methods in cleaning aluminum way back in the past are considered unsafe. Other people use either chlorine bleach or muriatic acid. Using those can cause damage not only the aluminum but also cause harm to yourself. Alcohol is not a good degreaser and it shouldn’t be used in cleaning aluminum as it will strip off its protective layer. It’s better to use natural acids like lemon juice or distilled white vinegar.

 

Clean Outdoor Aluminum on a Hot Day

This practical piece of advice falls under both convenience and practicality. When it comes to outdoor patio furniture, retaining their pristine quality strictly calls for routine cleaning and even maintenance. With that being said, it is always most ideal to schedule your cleaning when it isn’t too scorching hot outside.  Extreme temperatures can make you feel uncomfortable when working with light metals. Make sure to clean at room temperature to keep your hands from getting burned.

 

Use Acid Wash

Aluminum suppliers will tell you that aluminum doesn’t rust, however, the downside is that it can have oxidation or that dull, yellowish layer that needs regular cleaning. Acid wash will wear down the layers of the aluminum and weaken its material. You may want to avoid that or you’ll end up having ugly streaks both the exterior and interior of the aluminum. If it’s your first time to clean hard aluminum items such as the outdoor furniture, wheels, and welds, ask around for the safest procedure and best tools to use.

 

Key Takeaway

Like any other meals, aluminum in the Philippines requires special attention. Whether using commercially produced products or general household items, with regular cleaning, it can look nice and also avoid corrosion. It can definitely be a challenge in maintaining its color and shiny surface but now that you know how to properly clean you can enjoy using all your aluminum items that look good as new while avoiding serious damage.

Posted on

10 Benefits of Aluminum

10 Benefits Of Aluminum

What are the benefits that aluminum can provide?

  1. Lightweight
  2. Strong and durable
  3. Resilient and malleable
  4. Thermal conductivity
  5. Electric conductivity
  6. Non-combustible
  7. Non-magnetic
  8. Non-corrosive
  9. Recyclable
  10. Cost

 

If you were to look for products such as aluminum profiles in the Philippines, you would eventually find a lot of other aluminum products are used for construction and a lot of other applications in various industries. This material is one of the most suitable building materials because of its high strength-to-weight ratio. But that is not the only thing that makes aluminum such a good material.

On its own, aluminum extrusions are extremely versatile. Its properties make it one of the most used materials in the world. Aluminum products are known for a number of benefits that make it stand out from the rest as one of, if not the most suitable building material for almost any application.

Listed in this article are the numerous benefits that aluminum provides!

 

 

Lightweight

Lightweight

Aluminum is one of the lightest metals out there. Comparing it with the likes of iron, steel, and copper, it would weigh only 1/3rd of their weight! This makes aluminum easier to handle, transport, and less expensive to move around!

 

 

Strong and Durable

In the Philippines, aluminum profiles are made to be as strong as needed in various applications. Its lightweight does not pose any downside when it comes to how strong it is. Another thing worth considering is that aluminum applications in cold environments provide an advantage—as the temperature gets lower, aluminum becomes stronger!

 

 

Resilient And Malleable

Resilience and Malleability

Along with being strong and lightweight, aluminum is also one of the more flexible metals. Its flexibility can let it bend from heavy loads but go back to its normal state afterward! It can also spring back from the shock of a relatively strong impact.

Aside from absorbing impacts, aluminum is also known for its high malleability. It is way more elastic than steel, giving it more versatility—specifically in the shapes that it’s able to be formed into. Aluminum is fairly easy to cut and form to different shapes and sizes, making it one of the more workable metals in use.

 

 

Thermal Conductivity

Aluminum is considered one of the most ideal metals for applications that require it to exchange heat. Aluminum ranks only second to copper when it comes to which metal has the highest thermal conductivity. It is most commonly used as a heat sink material because of it being cheaper than copper.

 

 

Electric Conductivity

Along with aluminum being lightweight and resistant to rust, it is also a very good conductor of electricity! This makes it one of the premier materials that are used in high-voltage overhead power lines that go through long distances.

 

 

Non-Combustible

Aluminum as a material does not burn. In extremely high temperatures, it becomes more elastic and malleable and it also does not exude any kind of toxic fumes.

 

 

Non-Magnetic

Aluminum does not have a magnetic charge. This makes it useful for high-voltage applications, particularly in electronics where magnetic fields are utilized and/or sensitive magnetic devices are included.

 

 

Non Corrosive

Non-Corrosive

Aluminum is one of the metals that is protected by its own naturally occurring oxide films— making it unable to rust. This protective measure can be enhanced even further by the process of anodizing or any other kind of finishing technique.

 

 

Recyclability

Just like steel, aluminum is a material that can be recycled again and again, without losing its characteristics. This gives aluminum a very high scrap value. Not only that—its recyclability also pins it as one of the options for sustainable development and construction!

 

 

Cost

Cost

In most cases, aluminum alloys and products should be a lot cheaper than steel. Although both of them boast recyclability and sustainability as a construction material, aluminum retains its position as the less expensive metal because of its strength to weight ratio.

 

 

Why Aluminum is Such a Good Material

With all of the benefits that aluminum provides, it’s no wonder that aluminum is one of the most popular building material. It doesn’t stop there however because it’s also used in many various industries!

One of the most popular industries where it is applied in the automotive industry. The great strength to weight ratio of aluminum makes it ideal as either frame or as doors and hoods of most cars! Other than the automotive industry, the aeronautic industry also utilizes aluminum to its utmost limits! Focusing on its lightweight and incredibly durable properties, aluminum makes up some of the key components of airplanes, enabling it to fly.

But the one thing that would probably propel aluminum as one of the best materials out there, is the fact that it is incredibly sustainable. Even though numerous cycles of recycling, it will still retain the characteristics that make it unique and versatile while also not causing damage to the environment.

In other words, being a material that is perfect for sustainable construction and development is the best benefit that it has!

 

 

Key Takeaway

Aluminum is one of the most versatile materials in the world. Its uses extend from your typical construction projects to cars, airplanes, and a whole lot of other industries that look to utilize its many benefits!

Posted on

How Aluminum Profiles Can Help in Philippine Engineering

How Aluminum Profiles Can Help in Philippine Engineering

How can aluminum profiles help in Philippine engineering?

  1. Easier formation products
  2. Helps ensure the strength of structures being built
  3. Aluminum profiles undergo a safe and strict process before being used
  4. Ensure that metallic structures are resistant to rust and corrosion
  5. Aluminum is one of the most affordable metals

 

 

Aluminum is one of the most valuable metals in the world! It has many uses, mainly when it comes to the engineering, construction, and industrial world. In fact, numerous aluminum profiles in Philippine engineering are used for various projects, especially for the construction of upscale and high-end properties. Either way, aluminum profiles can be a great asset that every engineer would want to get ahold of!

So now, you’re probably thinking, how exactly can aluminum profiles help in Philippine engineering? Luckily for you, aluminum profiles in the Philippines can help a lot! Here are some of the best examples of such:

 

 

Using Aluminum Makes It Easier to Form Products

One thing that most people don’t really know about aluminum is that it is actually malleable. With that kind of quality that a metal like an aluminum can possess, it makes construction easier to handle as this makes them easier to form into various products! This is also especially true for those that are wondering if aluminum can be easily pressed for work, which is done by heating aluminum up.

This is especially essential for the engineering world as it helps make their projects easier to handle. Using aluminum profiles for construction projects can also be a great way to practice efficiency as they can make great metals to use for practically anything they have in mind, therefore widening their options!

Another thing to take note of is that this can be great to use for any project that engineering has to offer! Various aluminum products such as rods, profiles, sheets, foil, and many more have proven to be extremely useful in times of innovation, even for projects outside of engineering!

 

 Aluminum Profiles Can Help Ensure the Strength of Structures Being Built

 

Aluminum Profiles Can Help Ensure the Strength of Structures Being Built

Of course, another thing to note about aluminum is that it is one of the strongest metals to use for anything, especially engineering. Most industries test their products before putting them to use to ensure that the quality is up to par and meets the standards of those who need it, making it more assuring that their establishments, mechanisms, products, and structures will stand against the elements and through the tests of time!

When it comes to engineering in general, strength and durability are two of the most important things to ever come into the picture! With them in play, most structures are able to become as recognizable as they are today!

 

 

Aluminum Profiles Undergo a Safe and Strict Process Before Being Used

Aluminum profiles are great for numerous projects in mind, especially with the first two paragraphs that have been written about the product! What many can be assured with when it comes to using aluminum profiles is that they undergo a safe and strict process before being used for anything, making them more effective and efficient to use!

In case this hasn’t been mentioned before, aluminum is one of the most malleable metals to be used for any project in mind, which involves it being heated and pressed to form them into certain products. With this process in mind, industries that entail the use of aluminum profiles can be more likely availed for any engineering projects there is! Plus, it simply shows that the qualities that this metal can possess are not to be disregarded easily!

 

 

Aluminum Can Help Ensure that Metallic Structures Are Resistant to Rust and Corrosion

Aluminum Can Help Ensure that Metallic Structures Are Resistant to Rust and Corrosion

Rust and corrosion are two things that most engineers and creators avoid for their products, especially when it comes aluminum. Luckily, aluminum profiles used in Philippine engineering projects are guaranteed to be resistant to rust!

With that being said, no one would ever have to worry about rust affecting their structures anymore! Although it is important to note that corrosion resistance varies, ultimately, it all depends on the certain grade of aluminum that can definitely last longer against corrosion.

 

 

Aluminum is One of the Most Affordable Metals

Of course, last but not least, one of the most important things when it comes to dealing with using aluminum profiles for Philippine engineering projects is none other than cost—and fortunately, aluminum doesn’t cost that much to buy and use!

Far from the times when aluminum was regarded as one of the most expensive metals in the world, aluminum has now been regarded as one of the most affordable metals that one can avail for anything, especially for engineering—and with that to consider, aluminum profiles in the Philippines can really be pragmatic!

 

 

Key Takeaway

Aluminum is surely a great asset for each and every engineer to have, especially with these 5 points to take into consideration! Aluminum profiles in the Philippines have certainly cemented themselves as one of the most effective engineering materials there is—and if you’re considering using them for your own projects, don’t hesitate to give them a try!

Posted on

Safety First: What You Need to Know When Working with Aluminum Profiles in the Philippines

Safety First What You Need to Know When Working with Aluminum Profiles in the Philippines

What safety precautions should you know when working with aluminum profiles?

  1. Safe lifting techniques
  2. Proper material handling
  3. Heat and fire protection
  4. Beware of dust clouds

 

 

The aluminum industry, as well as the Aluminum Association, all agree that the safety of the workers and all the consumers that use their products should always come as the top priority. The data about illness and injury gathered by the Aluminum Association seem to indicate that manufacturing plants for aluminum profiles in the Philippines and in other countries are relatively safe spaces to work in.

Every day, millions of pounds of aluminum are all safely melted, cast, or extruded in foundries, casthouses, recycling, and reclamation plant all around the world. Just like any manufacturing process. However, there are still hazards and risks that are inherently involved in the fabrication and production of this metal.

But these hazards can be minimized or even eliminated entirely as long as careful attention is given to safe handling practices. Here is some general information on the safety precautions you should know when handling aluminum profiles:

 

 

Safe Lifting Techniques

The process of manufacturing aluminum profiles makes use of equipment such as fixed dummy blocks, extrusion tooling, and other similar heavy components. People that work with aluminum profiles, therefore, need to handle these items, often with great difficulty. Lifting using awkward positions create a constant risk of injuries.

In order to prevent these injuries, familiarize and train yourself in the correct lifting procedures. Use the appropriate back support belts whenever lifting anything heavy. Take a moment to find the best spot as well as the best way to lift a particular object to minimize the time you need actually lifting. Lastly, heavy lifting of the aluminum profiles should be done not with the back but with the legs. Avoid twisting and jerking your body when getting the item off of the ground.

 

 

Proper Material Handling

Proper Material Handling

Many aluminum fabrication and manufacturing plants have reported that the highest frequency of injuries happens when moving tools, profiles, and other items through the plant.

When using an overhead crane to move around aluminum profiles, make sure that the operator has received the proper training and certifications. If you are the one operating the machine, avoid sudden stops and starts which may cause you to drop the load. Do not stand near or under a load suspended from a crane even if the rack is empty. Move out of the way immediately if a load is coming toward you.

One of the more frequent injuries in an aluminum profile plant is to the hands. So avoid handling heavy, awkward tools especially if you aren’t using the proper lifting equipment. Keep your fingers away from puller teeth or jaws and stretcher jaw as to not injure them. The cut ends of aluminum profiles are also extremely sharp so exercise extreme caution.

 

 

Heat and Fire Protection

The temperatures required in the process of extruding aluminum are very high, making it hazardous to human contact. However, the outward appearance of aluminum metal usually gives no warning when it is hot. Certain parts of the press, tooling, and other equipment also experience similar high temperatures.

Make sure that any exposed workers, personnel, and even visitors to the work area should be properly informed in avoiding hot metals and other materials. Correct procedures should also be implemented to help avoid accidental contact.

Because most aluminum profile presses operate at relatively high pressures using mineral oil hydraulic systems, there is a high potential for fire. A leak in a hose, pipe, or fitting can cause the extremely flammable hydraulic oil to spray out. And since the process of making aluminum profiles is a highly thermal one, there are many sources of ignitions.

 

 

Beware of Dust Clouds

Beware of Dust Clouds

Working with aluminum requires performing activities such as polishing, grinding, cutting, sanding, sawing, and scratch brushing. This generates fine particles of aluminum, more commonly known as powder, fines, or dust, which can be potentially explosive.

In the case of making aluminum profiles, an explosion can result when ignition happens while the particles are suspended in the air as a dust cloud because the burning can extend from one particle to another very quickly. Welding equipment, matches, faulty electrical equipment, static electrical charges, cigarettes, cutting torches, and open flames are all potential sources of ignition in an aluminum profile manufacturing plant.

Qualified personnel in a fabrication plant should determine the degree of hazard presented by dust clouds by conducting laboratory testing. Dust collection systems, whether it is the wet or dry type, allows you to safely collect potentially explosive aluminum dust. Ensure that your facility has exhaust hoods or enclosures which can efficiently pick-up the dust from equipment and machines.

 

 

Key Takeaway

If you ever need to work with aluminum profiles in the Philippines, consider these safety precautions and wear the proper protective equipment such as safety masks and goggles to prevent small metal parts from getting into your body.

Wear protective gloves to protect your hands from the sharp edges and corners of aluminum profiles as well as being contaminated. Last but not least, avoid working with aluminum profiles if you are already experiencing health issues and heart problems.

Posted on

How to Choose a Trusted Aluminum Profile Supplier in the Philippines

How to Choose a Trusted Aluminum Profile Supplier in the Philippines

What are the characteristics of a trusted aluminum profile supplier in the Philippines?

  1. Knows the product well
  2. Provides competitive prices
  3. Professional and quick to respond
  4. Uses up-to-date equipment
  5. Has low rejection rates

 

 

Having the right materials at the right time is critical for any business. This is especially true for builders and manufacturers who rely on having high-quality tools materials like aluminum profiles to produce favorable results for their own clients. Finding the right aluminum profile supplier in the Philippines and other key materials or tools can mean the difference between being able to work efficiently and having to suffer through constant reworks and delays.

So how do you find the right materials provider that meets the needs of your business? Here are a few things you should look out for in a trusted aluminum profile supplier in the Philippines:

 

 

Knows the Product Well

It is also important for you to find an aluminum profile supplier that has a good understanding of their own product.

Perhaps even more important than finding a supplier that provides competitive prices, finding a supplier with an in-depth knowledge of aluminum and its products means that they will be able to provide their customers expert advice on all things aluminum.

In addition, suppliers that know their products will also know how to pack and transport aluminum without damaging it.

 

 

Competitive Pricing

Provides Competitive Prices

Just because a supplier offers the lowest prices doesn’t mean that you should go with them. If a supplier is quoting prices that are far lower than market prices, then there is a good chance that they are selling you a low-quality product.

Most aluminum and other material suppliers are required by law to be transparent and provide the necessary details on how they came up with their pricing. This includes information like the cost of raw aluminum, packaging, processing, and shipping. So, the only way they can further reduce their prices is by compromising the quality of their product.

There are even suppliers that will not hesitate to quote impossibly low prices and make guarantees that they have no intention of honoring. An example of this would be suppliers that are selling recycled aluminum without actually providing a certification of purity. In this case, you have no one else to blame but yourself if you make a purchase from them.

Paying slightly more for your aluminum profiles and other products makes complete business and financial sense if you need it for your project now or simply because it is convenient. If you are buying in bulk for mass manufacturing, however, then the higher price is probably not worth it.

 

 

Professional and Quick to Respond

Always find a responsible supplier that conducts themselves and their business in a professional manner. This is good advice no matter what products they provide because a good supplier will always make deliveries without errors and on time. The last thing your business needs is to receive a shipment of materials that don’t meet your requirements.

A trusted supplier should also take the effort to inform you of any delay in shipment in a timely manner. They should respond to any question that you might have honestly and quickly. It shows that your supplier takes their customers seriously when they provide excellent customer service.

Your supplier should also understand the nature of your business and be able to recommend the right product that you need without upselling anything unnecessary.

 

 

Uses Up-to-Date Equipment

Uses Up-to-Date Equipment

A supplier that has the right tools for the right job can help you consistently achieve top-notch results. So when you are looking at potential aluminum profile suppliers, find out if the equipment they use to process their products is up-to-date.

For instance, if a supplier still heavily relies on manual methods for shaping and processing aluminum metal, then they might have a hard time producing consistent results on a timely basis. On the other hand, if your supplier makes use of advanced equipment that makes manufacturing aluminum profiles fast and easy, then you can expect consistent results from them.

Find an aluminum supplier that has the right tools for the right job because they will be better equipped to meet your production tolerances and handle your needs.

 

 

Low Rejection Rates

Obviously, a consistent production process and a fast, reliable delivery won’t mean much if a supplier provides low-quality products and shoddy materials which you will only end up rejecting. Sometimes, low-quality aluminum profiles and parts that do not meet your requirements can be worse than not having the products at all.

Having products that do not follow your production tolerances pose a greater risk of damaging the rest of your manufacturing equipment and products. So when considering an aluminum profile supplier for your company, check out their history to see if they have an alarmingly high amount of claims against them for materials rejected for delivery or parts that are not working.

 

 

Key Takeaway

Choosing a good, trusted aluminum profile supplier in the Philippines is an important step that will not only reduce your costs but also ensure smooth operations. Procuring high-quality aluminum profiles will also result in better products if you are a manufacturer.

Low-quality materials mean low-quality products, and low-quality products make your company less competitive and may even damage its reputation permanently. Consider the things listed above before you purchase from a supplier.

Posted on

The 4 Industries That Benefit from Aluminum the Most

The 4 Industries That Benefit from Aluminum the Most

Which industries benefit from aluminum the most?

  1. Building and construction
  2. Automotive
  3. Aerospace
  4. Food and beverage canning

 

 

Aluminum, as a material, is integral to our modern life. This versatile material can be found in almost everything, from beverage cans to aircraft to window frames made from aluminum profiles in the Philippines. When it comes to its variety of uses, no other metal can come close to aluminum.

Professionals and experts in different industries consider aluminum as their top choice of metal for different kinds of manufacturing purposes. In fact, there are even uses for aluminum that might not be immediately obvious at first; for instance, did you know that aluminum is a key part of glass manufacturing?

The reason that aluminum is widely used in all kinds of industries is due in part to its high strength, low density, and corrosion-resistant properties. Aluminum is also non-toxic which makes it perfect for almost any application that involves the packaging of food items. In addition to these, here are the top four industries that benefit from aluminum the most:

 

 

Building and Construction

Building and Construction

The 1920s first saw aluminum being widely used for construction and building purposes. The applications then were primarily focused on art deco structures and decorative detailing. The breakthrough, however, came in 1930 as the builders of the Empire State Building in New York City chose to use aluminum for the major structures within it such as the famous spire as well as the interior structures.

Today, aluminum is considered one of the most sustainable and energy-efficient construction materials. It is estimated that the amount of recycled content in aluminum building materials used today is somewhere between 50 and 85 percent. Certain LEED-certified buildings that are intensely focused on aluminum have won numerous awards for sustainability all over the world for it.

Aluminum structures can weigh up to 35 to 65 percent less than steel while providing the same amount of strength. In other words, any modern skyscraper would be impossible to build without the use of this metal.

 

 

Automotive

Simply put, aluminum builds a better vehicle. The use of aluminum in various automotive and commercial vehicles continues to grow because it offers the safest, fastest, and most cost-effective and environmentally-friendly way to increase the performance of the product.

Aluminum does all of these while also reducing emissions and boosting fuel economy which maintains and even improves the durability and safety of the vehicle. Thanks to its environmental advantages, aluminum is increasingly becoming the “material of choice” for various automakers, from mass-market vehicles like the Ford F-150 to luxury cars such as Land Rover, Mercedes-Benz, and Audi.

The benefits of aluminum in the transportation industry have also been demonstrated by the Aluminum Associations’ Aluminum Transport Group or ATG through research programs and related outreach activities.

 

 

Aerospace

Aerospace

Did you know that the advancement of rocket and aircraft technology can be directly tied to the advancement and production of aluminum alloys? Aluminum has always created the potential for mankind to fly both around the earth and into outer space—from the Wright Brothers’ use of aluminum in the engine of the first airplane to the use of an aluminum-lithium alloy in the new Orion spacecraft of NASA.

By weight, the airframe of an average modern commercial transport aircraft is composed of 80 percent aluminum. For the other parts of commercial airliners and military cargo or transport aircraft such as the wings, fuselage, and supporting structures, aluminum alloys are the preferred choice.

For space structures of all types, aluminum has always been the overwhelming choice ever since the launch of the Sputnik more than 50 years ago. Aluminum has also been used on the Apollo spacecraft, the Skylab, the space shuttles, and the International Space Station because of its ability to withstand the stresses that occur during launch and operation in space and its lightweight.

 

 

Food and Beverage Canning

Many of your favorite beverages are probably found under a pull tab or a screw top which is why aluminum cans hold a special place in the hearts of the people. The use of aluminum cans was first pioneered by Coors in 1959, and from then on, it has been increasingly used by other beverages such as sodas, sparkling waters, energy drinks, and even craft brew beers.

Because they are infinitely recyclable, aluminum cans are one of the most sustainable beverage packages. They can chill the contents quickly, provide a better metal canvas for printing, and perhaps most importantly, protect the integrity and the flavor of your favorite drinks!

Aluminum cans can provide long-term food quality preservation benefits because they can offer 100 percent protection against light, moisture, oxygen, and other contaminants. They are resistant to corrosion and do not rust which means they have one of the longest shelf lives of any type of packaging.

 

 

Key Takeaway

As technology continues to advance, expect to see the diversification of aluminum in many other industries besides the ones that have been mentioned here.

The importance of aluminum profiles in the Philippines and all around the world is steadily growing, so make sure that all of your demands are going to be satisfied by a trusted supplier.

Posted on

6 Things You Probably Didn’t Know About Aluminum

6 Things You Probably Didn't Know About Aluminum

What are the things that you probably didn’t know about aluminum?

  1. It is the most abundant metal in the earth’s crust
  2. It used to be considered more precious than gold
  3. It takes a long time to decompose
  4. It can be recycled an almost unlimited number of times
  5. It was highly prevalent during World War II
  6. Other interesting facts

 

 

Aluminum was discovered during the early 1800s, but did you know that it wasn’t until 1825 that it was finally fabricated as a usable material? In fact, it took until the middle of the 19th century before the first production process for aluminum was established.

Experts in the industry, as well as aluminum profile suppliers in the Philippines and other countries, consider this metal as one of the “youngest,” but in reality, aluminum silicates were used as early as 5,300 B.C. Ancient Persians used aluminum silicates to make their cooking vessels and even made use of aluminum oxide clays for first aid, to dye fabric, and to tan hides.

In addition to these facts, here are six more things you probably didn’t know about aluminum:

 

 

It Is the Most Abundant Metal in the Earth’s Crust

According to the University of Wisconsin, aluminum is the most abundant metal in the earth’s crust, accounting for about eight percent of its total weight! In addition, it is also the third most abundant element in the earth’s crust after oxygen and silicon.

While aluminum is indeed abundant, it is rarely found in its true form. Instead, it is usually found in combination with other materials in the form of an ore called bauxite. And despite the overwhelming amount of aluminum that is present on Earth, there are no known life forms that make use of it for their biological function.

 

 

It Used to Be Considered More Precious Than Gold

It Used to Be Considered More Precious Than Gold

During the mid-19th century, aluminum was considered a precious metal. In fact, because there was still no established way to extract pure aluminum from the earth, it was said to be even more precious than gold!

As the story goes, Emperor Napoleon III had aluminum plates and cutlery that were reserved for his most honored guests, leaving his lesser important guests to eat on “lowly” gold dinnerware. In addition, the capstone of the famous Washington Monument is actually made of solid aluminum; it was even the largest amount of aluminum ever cast at the time of its construction.

 

 

It Takes a Long Time to Decompose

One thing about aluminum that many people probably don’t know is that it takes a long time to decompose. Aluminum is a metal, and just like many other metals and metal alloys, it only starts to decompose after a minimum of 80 to 100 years. Usually, though, aluminum cans and other aluminum products will only fully degrade after a few hundred years.

 

 

It Can Be Recycled an Almost Unlimited Number of Times

Aluminum does not have any limitations as to how many times you can recycle it which makes it the perfect material to reuse and recycle. Because aluminum is recycled by melting it down into a liquid form and then cast and molded into new objects, it allows the metal to be melted down again and again without fail.

At the end of every recycling process, the aluminum metal that is produced will be good as new again. Through this highly-efficient recycling process, even if mines and processing plants were to suddenly stop making new aluminum, there will still probably be enough of it to supply the worldwide demand.

 

 

It Was Highly Prevalent During World War II

It Was Highly Prevalent During World War II

This valuable metal was used in the construction of ship infrastructure, aircraft, and millions of mess kits during World War II. There were even “aluminum foil drives” implemented in the United States during this time in order to contribute to the war effort. This included an offer of free movie tickets in exchange for aluminum foil balls.

 

 

Other Interesting Facts About Aluminum

Aside from those already mentioned above, here are some things about aluminum that are fascinating to know about!

  • In his 1865 science-fiction novel, Journey to the Moon, writer Jules Verne describe a space rocket made with aluminum.
  • A single Boeing-747 can contain up to 147,000 pounds of aluminum.
  • Space shuttles were launched in the 1980s with rocket boosters that used aluminum oxide.
  • On its own, aluminum is quite weak so it is combined with other metals to give it more strength. And out of the hundreds of aluminum alloys available, seven are most commonly used in the manufacturing of the metal.

 

 

Key Takeaway

Aluminum has become one of the most widely used and abundant metals today. Thanks to the various advancements in its production process, it has become an important component of numerous items, from soda cans to truck frames and aircraft parts.

So now that you are all caught up with all of these interesting aluminum facts, hopefully  you have gained a better insight about this revolutionary material the next time you drop by your aluminum profile supplier here in the Philippines for your next projects.

Posted on

Everything You Ought to Know About Aluminum Profiles in the Philippines

Everything You Ought to Know About Aluminum Profiles in the Philippines

What are the things you ought to know about aluminum profiles in the Philippines?

  1. Types of aluminum profiles
  2. Types of surfaces
  3. Advantages of aluminum profiles
  4. Uses of aluminum profiles

 

 

An aluminum profile, also known as an aluminum frame or an aluminum extrusion, is a building material that can be commonly found in windows and doors.

In countries like the Philippines, aluminum profiles are formed using a process called bulk plastic deformation which sees a billet of aluminum first heated to a specific temperature that is still comfortably below the melting point of the material which ensures the plastic flow of the metal. The heated billet of aluminum is then forced through a tooling die that is designed to form and shape the material into a specific profile cross-section.

While it might seem like the process of creating aluminum profiles takes a lot of effort, it has a lot of advantages. Aluminum profiles are actually lighter, stronger, cheaper, and uses less material than its solid counterparts. Profiles can come in a wide variety of shapes so you can always find a suitable one for your specific case.

Now that you are somewhat familiar with how aluminum profiles are made and why it’s important, here are the other important things you need to know about it:

 

 

Types of Aluminum Profiles

Types of Aluminum Profiles

Aluminum profiles can be fabricated in a wide variety of types and thicknesses. These profiles can also feature a wide range of intricate, hollow spaces that can be specified according to the end use application. Having different types of aluminum profiles as well as internal voids allows you to satisfy a variety of needs and applications and any performance or weight requirements.

The most common type of aluminum profile is the hollow beam profile which is simply a variation of the square aluminum profile. There are also other profile types such as single-radius, L-shaped, and triangular profiles.

 

 

Types of Surfaces

One of the byproducts of the extrusion process is that sometimes, there can be small and barely visible lines present on the surfaces of the aluminum profiles. These marks on the surfaces of aluminum profiles are the result of the tools used for the extrusion process.

If you need these lines removed, though, the aluminum profile needs to undergo additional surface treatments. There are also a few secondary surface processing operations such as face milling that can be done after the primary extrusion forming process of aluminum profiles in order to improve its surface finish.

These post-processing operations can even be customized according to the specifications of the customers in order to improve the geometry of the surface. By reducing the overall surface roughness of the aluminum profile, the finished part itself can also be improved.

Additional surface processing is usually specified in applications where the parts are required to be positioned precisely or where mating surfaces must be controlled tightly. Treating the surface can also improve the hardness of the profile, add electrical insulation to the intrusions, and add corrosion resistance.

 

 

Advantages of Aluminum Profiles

Advantages of Aluminum Profiles

Aluminum is the material of choice for profiles, shapes, and extrusions because it has the necessary mechanical properties and characteristics that make it ideal for shaping and forming. Because aluminum metal has high malleability, it can be readily shaped into a variety of sections without using much energy on the forming or tooling process.

In addition, the melting point of aluminum is typically half that of steel which means that the entire process of aluminum extrusion expends a relatively low amount of energy. This translates into low manufacturing and tooling costs, as well as reduced carbon footprints.

Lastly, because aluminum also has a high strength-to-weight ratio, it makes an excellent material for industrial applications.

 

 

Uses of Aluminum Profiles

Aluminum profiles are typically used in industrial automation applications such as the production lines used in the manufacturing industry. This material is certainly strong, but it is also light enough that any products that make use of it can be easily assembled and used without the need for power tools  or heavy equipment. Because of the specific tolerances that are present in the manufacturing of aluminum profiles, it can also be built and assembled into an almost endless number of configurations as necessitated by the structure.

There is also an increasing demand for aluminum profiles and structures because it now being specified in the weight reduction efforts of different industries. More specifically, aluminum profiles are now being used as frames in other end-consumer products such as environmentally-aware building projects and advanced automobiles.

The uses of aluminum profiles continue to expand into new areas as more advanced surface coating techniques and alloys are developed.

 

 

Key Takeaway

Aluminum profiles are used in the Philippines because it is versatile and it is an ideal building material for automated applications. Because aluminum itself is an excellent structural material, it lends itself perfectly to be used for profiles and extrusions.

No matter what the applications you have in mind are, there is a great chance that there is an aluminum profile that is perfectly tailored to the specific situation.

Posted on

Copper vs. Aluminum: Which One Is Better Suited for Electronics?

Copper vs. Aluminum

Which one is better suited for electronics, copper or aluminum?

  1. Conductivity
  2. Physical properties
  3. Connections and terminations
  4. Platings and environmental issues

 

 

Copper and aluminum are arguably two of the most commonly used materials for conductors, electronics, and electrical equipment. Each of these metals has its own positive and negative characteristics that can affect how they are used in different applications. Because of these characteristics, both of these materials have been continually used in the electrical and electronics industry. While aluminum from suppliers like One Sky Aluminum is the more abundant of the two materials, the scarcity and demand for copper have caused wild fluctuations with its cost.

The debate over the advantages and disadvantages of aluminum vs. copper has been a topic of discussion for many years. However, many of the concerns that are brought up in this debate are usually based on old and sometimes inaccurate information. These concerns are usually centered on the very different characteristics and properties of the two materials and how they are suitable in the field of electronics.

This article aims to provide a comparison of the electrical and mechanical properties of aluminum and copper and how they can be used in various electronic products. Hopefully, this can help you assess your needs and make an informed decision on whether you should choose copper or aluminum for your applications.

 

 

Conductivity

Conductivity

Copper is one of the oldest known metals in the world. Thanks to its electrical conductivity and ductility, this metal has been heavily used by the pioneers of electricity such as Michael Faraday and Benjamin Franklin.

Aside from silver, copper is the most common conductive metal which is why it has become the international standard. In addition to the superior conductivity of copper, it also displays great thermal conductivity, thermal expansion, and tensile strength properties.

Aluminum, on the other hand, has certain advantages that make it attractive for specific applications even though copper has a long history as the metal of choice for conducting electricity. While aluminum only has 61 percent of the conductivity of copper, it only has 30 percent of its weight. This means that when electrical resistances are made the same, a bare aluminum wire can weigh half as much as a bare copper wire.

Aluminum is also usually less expensive when compared to copper conductors which is why during the 1960s and 1970s, it became the popular choice for household wiring. Due to low-quality workmanship at the time as well as the physical differences between the two metals, high-resistance connections were formed which then became fire hazards.

Today, aluminum alloys have been developed with properties that are more similar to copper in response to this.

 

 

Physical Properties

Typically, the physical properties of a metal refer to its thermal expansion and tensile strength. To be more specific, this concerns the ability of the metal to withstand the expansion of heat on the joints and forces that result from short circuits.

Even though aluminum does have a lower tensile strength than copper, it essentially has the same tensile strength for the same amperage capacity. This is important because as previously stated, the main area of concern would be the strength to withstand the forces during a short circuit.

The thermal expansion for aluminum is also 42 percent greater than that of aluminum which means that it can better expand and contract when used on electrical connections.

 

 

Connections and Terminations

Connections and Terminations

Over the past few years, the construction of aluminum products such as wires and terminals have been revised. In the past, most aluminum products were made of nearly pure aluminum but now, they are all made with much stronger alloys with physical characteristics that are similar to copper.

Aluminum wire terminations also now undergo much more severe test requirements which results in more reliable long-term connections as long as they are installed according to standards.

 

 

Platings and Environmental Issues

When exposed to the atmosphere, both copper and aluminum are going to oxidize. The chlorides, sulfides, or oxides of the base metal can make can make copper more conductive than aluminum. Because of this, aluminum joints with low resistance need to be plated in order to reduce oxidation.

Aluminum, when used for electrical and electronic purposes, depends on its plating in order to maintain the integrity of the electrical connection.

 

 

Key Takeaway

For many manufacturers, one thing they always consider is what percentage of an equipment or product is made with aluminum or copper. Most of them probably understand the difference between the cost of the two, but it is usually those that do not have personal experience with aluminum that is hesitant to change.

Nowadays, the performance of aluminum products that are designed to the applicable standards in the industry such as those provided by One Sky Aluminum is identical to those of copper. Whether you go with copper or aluminum, your expectations are going to be met as long as the standards are met and the components are installed correctly.

Posted on

4 Ways Aluminum Production Is Becoming Better for the Environment

4 Ways Aluminum Production Is Becoming Better for the Environment

What are the ways aluminum production is becoming better for the environment?

  1. Reduced energy usage
  2. Reduced water usage
  3. Minimal land disruption
  4. Reduced waste output

 

 

In recent years, improved recycling of aluminum, advances in technology, and continued discoveries of new ore reserves have largely lessened the fears of the production process of the material harming the environment. However, even though the mining and processing of products like aluminum profiles in the Philippines can be done in a relatively small area, the pollution and infrastructure associated with these activities have the potential to affect the long-term health of ecosystems.

Mining and processing activities can also reduce the ability of ecosystems to provide the services and goods necessary for environmental and human well-being. These services might include the decomposition of waste materials and the purification of water an air. When a high level of pollution is present, these services can be compromised. One of the important pillars of sustainable aluminum production is ensuring a healthy environment will be available to future generations.

Aluminum mining and production operations are now being done in a manner that reduces their impact on the environment and their surroundings in order to become more sustainable. These operations are also making an effort to leave their mining sites in an acceptable state so they can be reused by the local people or ecosystems. Here are four ways aluminum production is becoming better for the environment.

 

 

Reduced Energy Usage

Mining and processing aluminum can be a very energy-intensive activity. During this process, for example, the excavators and trucks consume diesel fuel when mining the bauxite ore while electricity is needed to grid the ore and refine the aluminum. Finally, in order to smelt the bauxite ore and make aluminum, coal is required.

This is also without taking into account the environmental impacts of the extraction of fossil fuels like oil, gas, and coal and the construction of infrastructure required to generate this energy. This includes increased risks of contaminating the environment along the supply route of the energy and the production of greenhouse gases.

This is why aluminum mines and processing sites have made the effort to reduce their energy consumption in order to also curb their emission of greenhouse gases and extend the life of fossil fuel reserves. In addition, this can also reduce their costs of operations which then also reduces the price of the aluminum being mined.

 

 

Reduced Water Usage

Reduced Water Usage

Water is used in a variety of different applications at aluminum mining and processing sites. However, when groundwater is pumped and surface water is diverted, aluminum mining operations can both reduce the quality and quantity of water they need for their production. This leaves more water available downstream for aquatic ecosystems and other municipal and industrial water users, especially in areas where water may be scarce.

In order to reduce their consumption of water, especially in regions where water might not be readily available, a number of aluminum mining and processing operations are developing and implementing new and innovative water conservation practices to reduce water use.

 

 

Minimal Land Disruption

Currently, aluminum mining and processing sites disturb only a small fraction of the total land surface of the Earth. Because these mining and processing activities use land at every stage of production, it can potentially lead to deforestation and loss of habitat for native fauna.

The mining cycle typically involves exploration, construction, operation, closure, and post-closure. Vegetation needs to be cleared in order to construct roads, power lines, and buildings. Tunnels or open pits need to be dug in order to gain access to the bauxite ore and waste storage facilities such as tailings ponds need to be expanded over the course of the operation.

There are a few ways aluminum mining and processing sites have reduced their impact on land use including minimizing the amount of waste produced and stored, culturing or transplanting any endangered plants that can be found on site in order to maintain biodiversity and reducing the overall footprint of the mining area.

 

Reduced Waste Output

Reduced Waste Output

Waste produced in mines include mine water, particles in the air, and solid waste. While the composition of all of these waste can vary, they still have the potential for environmental contamination.

In response to this, aluminum mining and processing sites have implemented waste management plans in order to design and choose the best storage facilities for the large volume of waste they usually produce.

Aluminum mining and production sites today realize that it is more economical and more effective to reduce their impact on the environment rather than cleaning it up later on.

 

 

Key Takeaway

The mining and processing of products like aluminum profiles in the Philippines and in other countries have increasingly become more sustainable thanks to the development and integration of practices that reduce their impact on the environment.

Because of such practices as minimizing land disturbance, reducing water and energy consumption, preventing pollution at production sites, etc. the damage done to the ecosystems can be reduced to a minimum.

Posted on

4 DIY Projects You Can Do with Aluminum

4 DIY Projects You Can Do with Aluminum

What DIY projects can you do with aluminum?

  1. Felt-tip markers
  2. Solid aluminum ingots
  3. Dual rack towel holder
  4. Roof shingles

 

 

Despite being available for many years now, aluminum has only recently been gaining widespread popularity as a material for DIY projects. Designers and DIYers are drawn to aluminum because they can be formed into all kinds of shapes and sizes and they are easy to customize and join together. Aluminum products supplied by One Sky Aluminum can be joined in various configurations and shapes; all it needs are simple processes like tapping, bolting, or drilling.

Aluminum products are desired by DIYers and hobbyists alike because of a large number of shapes and sizes that are available for the material. When there is a need to create a custom project or structure without spending a lot of money on fabrication, aluminum is almost always the material of choice. Also, because of the way aluminum parts and products are assembled, builders are able to rework its design while it is still in the manufacturing phase.

If you are new to DIY aluminum projects or if you just want to do an easy project to get your feet wet, here are four projects you can do yourself using aluminum.

 

 

Felt-Tip Markers

Felt-Tip Markers

Also known as sharpies or magic markers, felt pens are staple supplies in the office. Usually, though, they are only sold in forms that are made from cheap plastic which makes them hardly worth keeping once the ink has run out.

Using the right power tools such as a lathe and a drill, you can actually make your own felt pen out of aluminum. Using aluminum for the body of the pen makes it sturdier and more durable, so it can be reused countless times. When you choose to make your own felt marker, you are also reducing the amount of waste you produce because instead of buying a whole new pen when your old one dries out, you just have to buy the ink cartridge because you already have the body.

 

 

Solid Aluminum Ingots

If you are willing to push your limits when it comes to DIY, you can also try casting your own aluminum ingots. Before you begin, however, you should know that this project deals with metals that are heated at a high temperature, so make sure that you are wearing the correct protective and safety gear.

For this project, you are going to need access to a high-powered furnace, but if that isn’t an option for you, there are a lot of resources online that teaches you how to make your own backyard furnace. Now, all you need is a few aluminum scraps you might have collected as well as any aluminum beverage cans you have lying about, and a metal muffin tray to pour the liquid metal into.

 

 

Dual Rack Towel Holder

Dual Rack Towel Holder

This basic DIY project uses aluminum profiles and extrusions to create a simple rack for hanging or drying your towels. The great thing about using aluminum profiles is that you can add or change the components of the towel rack as you see fit, potentially providing you with almost limitless customization choices.

For the sake of simplicity, try and use the same components throughout the project as much as possible so you can easily modify the design. The assembly of the project is pretty straightforward: lay out the parts in the shape of an “H,” take your screws and T-nuts, and connect the horizontal towel holders to the vertical rails.

 

 

Roof Shingles

If you or any of your family members have kennels, chicken coops, or sheds that are in desperate need of shielding from the harsh elements, you can actually do so using discarded aluminum cans. It is possible to make DIY roof shingles that are effective and fully waterproof using just a few common beer or soda cans.

You can do this project using just everyday tools you probably already have at home like a hammer, scissors or tin snips, and a circular saw. Cut both ends of an aluminum can and cut it down the middle using your scissors or tin snips to form a flat, rectangular piece of aluminum. Then, lay the flat piece of aluminum into a forming die and press it by hitting it with a hammer or stomping on it.

While making these DIY roof shingles can be tedious, the end result can be extremely satisfying because you are giving old cans a second life. Depending on the area of your roof as well as the style of the shingles you use, you can expect to use 900-1,250 cans per 10’x10’ roof surface area.

 

 

Key Takeaway

In our modern world, aluminum is a material that is being used almost everywhere. It is used in everything, from computer parts to pipelines, and even as a building material.

Malleability, extreme recyclability, and durability are just a few of the benefits you can expect when you use aluminum from suppliers like One Sky Aluminum, so the next time you end up with a decent piece of aluminum to work with, remember these unique DIY projects and let them be your inspiration.

Posted on

Aluminum Recycling: Why Should You Do It?

Aluminum Recycling Why Should You Do It

Why is it so important to recycle aluminum?

  1. It saves energy
  2. It lowers the impacts of mining
  3. It reduces carbon emissions
  4. It helps satisfy increasing demand

 

 

Aluminum is one of the most widely used material in the world. All grades and aluminum profiles in the Philippines have specific uses and not a single piece is deemed useless. Industries like construction, architecture, aerospace, and aviation make use of it every single day. Us, too, actually. We use aluminum all the time, but we barely notice. It’s on our phones, laptops, homes, and even in our food.

Part of the reason it is so widely used is its abundance. Of all metals that can be found in the earth’s crust, aluminum is the most abundant and subsequently the third most abundant element as it makes up about 8% of the crust. Another reason is its affordability and many amazing properties that make it such an ideal material for production.

Naturally, with use comes waste. And with that comes waste management, which loosely translates to recycling. Now, why should we exert so much energy in recycling this common metal when it’s so cheap and easy to make and when there are other things like plastic and paper recycling that should obviously take precedence?  That’s exactly what we’ll tell you today, so keep on reading to find out why you should recycle aluminum!

 

 

It Saves Energy

It Saves Energy

Aluminum may be cheap and affordable now, but it wasn’t like that back in the early days of its discovery. It was an elite material then that was only used for ornaments and luxury items. If not for technological advancements and scientific discoveries, aluminum would still have the same value as gold or silver, even more.

However, despite being able to lower the production cost of aluminum, manufacturers still need to use a considerable amount of energy to make it. But this is a problem that can be solved through recycling.

Recycling and re-casting old aluminum cans into new ones require 95% less energy than producing one from scratch. Put into perspective, the energy saved is enough to power your television for three hours, and that’s just one can.

 

 

It Lowers the Impacts of Mining

Aluminum cannot be found purely in nature, it must be extracted from bauxite ore—an ore that can be obtained by mining. Miners must dig huge pits into the ground—a process called stripping—just to gain access to the bauxite ore. Afterward, these pits are left as they are making them essentially useless.

Negative impacts like this can be prevented through recycling. If we continue to recycle aluminum, there will be little need to dig through the surface of our planet just to get a hold of bauxite ores. This not only saves our planet for further damage, it also prevents depletion of this valuable commodity.

In fact, each year approximately 5% of the total bauxite ore in the world is preserved through recycling.

 

 

It Reduces Carbon Emissions

It Reduces Carbon Emissions

The process with which aluminum is created is called the Hall-Heroult process, and it is one that releases carbon dioxide as a by-product. According to estimates, aluminum and carbon dioxide are produced in a 1:1 ratio—an equal proportion—to the ton. When you take into consideration how much aluminum is made on a daily basis around the globe, then you start to see the problem.

Now, we are all aware of how much damage carbon dioxide can do to our atmosphere especially in large quantities. It is among the root causes of global warming. So in order to avoid such large production of this detrimental gas, we have to start properly recycling our aluminum products.

When compared to the Hall-Heroult process, recycling only releases 5% of the same gas. Though it there is still carbon dioxide production, it is significantly less thus not as harmful.

 

 

It Helps Satisfy Increasing Demand

We can’t deny the fact that our overall population continues to increase year after year. And as the population grows, so does the demand for aluminum products. Increased demand means continuous production which also means constant mining of bauxite ore.

Aside from the many negative impacts of mining on our environment, it simply isn’t sufficient enough to satisfy the demand for this material. A gap between supply and demand is then formed and the only way to close it is through recycling.

Most manufacturers today already utilize recycled aluminum as they use 35% recycled aluminum and 65% natural aluminum to create their products and meet demand.

 

 

Key Takeaway

Aluminum is a rare metal due to the fact that it is infinitely recyclable, which means it can be recycled over and over and over again without ever losing its natural qualities. No matter the type, grade or aluminum profile, the Philippines must find a way to take advantage of this property and recycle aluminum.

At this point, it’s not just an option, it is a necessity that must be done in order to meet demands, save energy, reduce gas emissions, lower mining impact, and ultimately protect the environment.

Posted on

The Aluminum Advantage: Properties of the Miracle Metal

The Aluminum Advantage - Properties of the Miracle Metal

What properties does aluminum have that make it the miracle metal?

  1. Lightweight
  2. Strong and durable
  3. Conductive
  4. Ductile
  5. Corrosion resistant
  6. Recyclable

 

 

There are more than a couple hundred aluminum providers and manufacturers in the entire world like One Sky Aluminum. One reason for the overwhelming number of people building their business off of aluminum is the metal’s abundance.

Aluminum is the most abundant metal and the 3rd most abundant element in the earth’s crust as it makes up approximately 8% of it. However, it is never found free in nature. Aluminum is always combined with other elements to form compounds such as aluminum oxide and potassium aluminum sulfate.

At first, extracting aluminum from these compounds was costly and labor-intensive which meant it was a luxury item in the early 1800s. As years went by and technology advanced, scientist found an easier and inexpensive way of obtaining aluminum. All this resulted in the increased availability of affordable and high-quality aluminum – another reason why it’s so widely used to this day.

Besides its abundance and affordability, there’s another thing that makes aluminum worthy of the title “the miracle metal”—its properties. What these properties are and how they make aluminum such an ideal material will be listed and explained below!

 

 

Lightweight

Lightweight

The specific weight of aluminum is 2.7g/cm3 and that is about a third of the weight of steel, which makes aluminum a very lightweight metal. In some products, this is just an advantage but for others, this is an important and crucial detail.

Using aluminum in vehicles, for example, reduces dead-weight and lowers energy consumption while simultaneously increasing load capacity. Being lightweight also means that the shipping and handling costs are lowered which ultimately leads to cheaper production costs.

 

 

Strong and Durable

Aluminum isn’t just used for day to day products like kitchen utensils or soda cans, it is also trusted for some of the most extreme uses because of its high-strength and durability. Some of the many sectors that make good use of aluminum include the automotive industry, military forces, aviation, and even NASA.

The secret to aluminum’s strength is chemistry. When pure aluminum is mixed with other elements, it makes high-strength alloys that can be further strengthened through different processing techniques. This results in a finished product that is just as strong, if not stronger, than steel.

 

 

Conductive

In relation to its weight, aluminum is almost twice as good of an electrical conductor as copper. It’s innate and excellent electric conductivity makes it a very economical material for power transmission cables, electric bulbs, and other electric fields and applications.

Aside from being a good conductor of electricity, aluminum is also a great conductor of heat. In fact, it conducts heat better than all other common metals and is three times as conductive as steel. This is a property that is important in heat exchange applications which are commonly used in the petroleum, chemical, automotive, and food industries.

 

 

Ductile

Ductile

Ductility is a physical property that is associated with a material’s ability to be hammered thin or stretched wide without breaking and one very good example of a ductile metal is aluminum.

As a material, aluminum can very easily be fabricated into different forms and designs like sheets, shapes, rods, tubes, and wires. Because of this, products made from aluminum can be formed close to the end of the manufacturing process.

 

 

Corrosion Resistant

Aluminum is corrosion resistant because it generates a protective coating on its surface called aluminum oxide. This protective layer prevents the metal underneath from coming into contact with potential corroders like air and oxygen.

Even when the surface of the aluminum is scratched, the aluminum oxide layer will rapidly reform and retain protection. Moreover, this protective layer can be further improved through different types of surface treatments like painting or lacquering.

Possessing such a property makes aluminum particularly useful for constructing buildings and household utensils.

 

 

Recyclable

One of the most impressive properties of aluminum is its sustainability – it is a 100% recyclable and sustainable metal. There is a secondary metal sector within the aluminum industry that re-melts scrapped aluminum products and recovers the metal in it. There is no downside to this since only 5% of the energy required to produce new aluminum is needed in the recycling process.

On top of this, the basic use of aluminum lowers energy cost and carbon emissions in many applications similar to how cars made from aluminum function more efficiently and environmentally-friendly.

It doesn’t stop there, though, the aluminum industry is still making improvements in the primary and secondary processes of making aluminum to make it more environmentally efficient.

 

 

Key Takeaway

There are many reasons aluminum is such a widely used product but most of it boils down to its many amazing properties which got it the title of “the miracle metal.” It is lightweight, strong and durable, conductive, ductile, corrosion resistant, and recyclable.

These properties make for a versatile material that gives manufacturers like One Sky Aluminum a wide range of options in terms of product innovation and process improvements.

Posted on

Aluminum Philippines: 4 Beautiful Design Patterns of Railings

4 Beautiful Design Patterns of Railings

What are the 4 beautiful design patterns of railings?

  1. Pot Belly (Curved Railing)
  2. Chippendale Railing
  3. Aluminum Glass Railing
  4. Aluminum Cable Railing

 

 

When choosing the perfect railing for your stairs or balcony, you will likely go with an intricate design rather than the traditional and simple one. The material that would work best with this type of interior and exterior design would be aluminum because of its durable, and classic touch that it will provide for your home or office.

Aluminum in the Philippines are made with unmatched quality because they are the go-to material for construction and other industry needs.

Finding a reliable aluminum supplier in the Philippines will be tough work because there are many companies offering their services in the market. Choose the company that will provide you with quality material as well as beautiful designs to enhance the aesthetic quality of your home. Design is one of the primary considerations when you are choosing railings to install for your home or establishment.

The ornamentation and design of railings are what will make it stand out. Thankfully, there are a broad array of designs and styles that have become popular in the market. The beautiful design patterns of railings are perfect for stairs and balconies.

The next time you are going to visit your aluminum supplier in the Philippines, you may want to consider these design installations for your home:

 

 

Pot Belly Railing

(Source: Salt Creek Ornamentation)

Pot Belly (Curved Railing)

If you would like an elegant railing to go with your walkway, stairs, deck, or balcony, try the pot belly or curved aluminum railing. A durable and an aesthetically pleasing design option at the same time, this will feature a smooth and continuous handrail.

With many other color options, this is a popular choice for a rustic and glamorous style for your home. If you are looking for a graceful look and its curved railing will add dimensions to your home especially if it is installed in your balcony. It will give the illusion of a larger space. They can come in simple pipe rails to old world elaborate scrolls and castings.

It can be installed in commercial and residential establishments which confirm its versatility in style. The strong design will complement and reflect the design of your establishment. Belly style railings adds character to your establishment with its simple yet glamorous design. You can even incorporate other design patterns like a medallion or spirals in this aluminum railing.

 

 

Chippendale Railing

The Chippendale balustrade is inspired by the work of Thomas Chippendale who is an 18th-century English furniture maker, and its fretwork is heavily influenced by Asian design trends.

Its geometric pattern is usually set within a rectangular frame and is often in a continuous pattern. It is usually found on porches, decks, widow walks, and staircases.

It classic design has stood through the test of time and it can even be found in historic neighborhoods and you would see the great ambiance of well-preserved homes. This balustrade was even used by Thomas Jefferson in his Monticello home.

 

Aluminum Glass Railing

Aluminum Glass Railing

A simple and modern look would be an aluminum railing with glass design. Made with a clean look and a simple design, this is a great addition to your home if you want something more modern. By using this design, you can have a clear view of your surroundings. This railing can look great both in an indoor and outdoor setting.

What’s best about this type of railing is that it requires low maintenance since aluminum can be corrosion resistant and glass is not hard to clean. Although the standard color of this railing can range from lighter colors like white, you can explore other experimental choices and you have the flexibility to do so because they come in many styles and colors.

 

 

Aluminum Cable Railing

A simple but versatile design, an aluminum cable railing works in practically any type of application. It is a beautiful design choice for use on balconies, decks, stairs, windbreaks, terraces, and gates.

Its durability is courtesy of powder-coated aluminum posts and its clean design makes it one of the simplest and economical railing system in the market. It will be a strong installation in times of natural disasters since the cable will hold the railing’s guard down. Homeowners will feel confident in the resilience of this railing system.

It is unique and robust with a modern look to it. It is not too ornamental which is the reason for its whole appeal.

 

 

Key Takeaway

Choosing a beautiful design pattern for your railing installation would be possible with a reliable aluminum supplier. Be transparent in your requirements and your expectations in the railing systems. Evaluate your space and see if the design pattern you have chosen will blend into the overall architectural structure of your establishment.

Different colors and designs of railing are available in the market and the suitable material for them is Aluminum. A structural and beautiful design material that will be a versatile choice for your home and establishment.

Posted on

Aluminum Philippines: Why You Should Install Aluminum Windows for your Home

Why You Should Install Aluminum Windows for your Home

What are the reasons why you should install aluminum windows for your home?

  1. Thermal Performance
  2. Durability and Low Maintenance
  3. Affordability
  4. Design Flexibility
  5. Finishes
  6. Environmentally Sustainable
  7. Lightweight Quality

 

 

When choosing window options, one of the best choices from the selection is aluminum. The Philippines is one of the countries that enjoy the benefits of using aluminum in their homes.

With a reliable Philippine aluminum supplier, the highlight of their functionality can be yours as well. They are beneficial in terms of design and function, and while there are other popular choices in the market, aluminum windows are rising fast in being the primary choice in both the interior and exterior design of homes.

There are multiple advantages in having aluminum windows in your home. This can contribute to an excellent quality of your home or establishment.

Aluminum has been known to be incorporated in various of industries with many benefits that are tagged to their name and they are the following:

 

 

Thermal Performance

Aluminum windows provide excellent thermal and sound insulation which will meet your building’s regulations. The efficiency of thermal performance in aluminum windows is higher than wood or vinyl frames.

Aluminum frames produced in high quality have a high performing benefit which will exceed energy efficiency standards and can provide improvements in your home’s heat regulation and heat loss through windows by at least 60%.

 

Durability

Durability and Low Maintenance

Aluminum windows are sturdy and robust, all the while being easy to maintain. It has corrosion resistant and weather resistant properties as well. They can be exposed to harsh weather conditions without a trace of damage. Unlike other types of windows, they will not swell, crack, split or warp over the duration it is installed in your establishment.

This ensures that the product will stand through the test of time and its extended product life will mean more opportunities of benefit for your structure.

 

 

Affordability

Framing options can be quite costly but aluminum frames are significantly less expensive. Not only are they functional, they are economical as well. They can have a domestic and commercial appearance all at the same time.

It is also important to note that even with their affordability, they are three times stronger than Polyvinyl Chloride (PVC) and 4.3 times stronger than wood. Aluminum is ideal and a cost-efficient selection from the market. Add that to the myriad of benefits you will get from it, and you’ve got yourself an excellent deal.

 

 

Design Flexibility

The wide range of designs will enable you to customize to your heart’s desire. Combine that with the material strength and flexibility, aluminum will allow you to design your home and blend into your specific décor.

In production, it can easily follow custom specifications because of its versatility. A very large selection of customization options is available when you choose the right finish and glasses for an aluminum frame.

 

 

Finishes

Since finishes have been mentioned, the choice of finishing will further beautify the aluminum window you are planning to install in your home. You can choose to have a powder coating finish that will not require repainting. It also has a wide color range to give you the freedom to choose the required appearance of your window. Some of the usual finishes include unique pearl, metallic, and timber.

You can also get the best of both worlds in design and functionality when you choose an anodizing treatment can provide a reliable corrosion resistance and a wide range of color options at the same time.

 

 

Environmentally Sustainable

Environmentally Sustainable

Aluminum is environmentally sustainable and it offers the highest recycling rate compared to other metals. The process of recycling an aluminum only require five percent of initial energy.

This differentiates it from other materials and reinforces its sustainability, not to mention that it can deflect UV and infrared rays which is an additional point to safety.

 

 

Lightweight Quality

Aluminum windows have a lightweight quality that makes them stand out from other framing options. They have been used in construction, automobile, and other manufacturing industries thanks to this property. This means that they don’t bear heavy weights on your property which will come in handy come a natural disaster.

It also provides comfort for those who will be using them because you would not need to put too much effort into maintaining them as they can be cleaned with simple ways.

 

 

Key Takeaway

Aluminum windows are the best option for installation in your home. Aside from being flexible both domestically and commercially, an aluminum window-clad home will be stylish and efficient as well. Consider thinking about these benefits the next time you visit the nearest aluminum supplier.

You will be having the best window installation in the neighborhood and your home will be efficient while remaining aesthetically pleasing.

Posted on

Choosing the Right Aluminum Grade for Your Project

Choosing the Right Aluminum Grade for Your Project

What are the things you need to consider when choosing the right aluminum grade for your project?

  1. Strength
  2. Formability and Workability
  3. Machining
  4. Cost-Effective

 

A common metal that is used for both industrial and non-industrial applications is aluminum. If all the different industries that are using it as their primary material isn’t enough, the durability and capabilities of this metal for physical and structural demands will cause you to turn your attention to it.

In the Philippines, aluminum suppliers know that there are different aluminum grades—meaning you have to check their suitability to your project. Choosing the correct aluminum grade for your intended application can be tricky because there are a lot of options to choose from. The selection has different purposes that may not be suitable for your project so you have to know their properties and if it will meet the demand of the said project.

Keep in mind that knowing the different aluminum grades available to you is important for you to come up with a specific structure.

To further discuss, this article aims to help you choose the right one for your project. Also, don’t be afraid to ask your reliable aluminum supplier in the Philippines for some guidance on it.

Strength

Strength

If you are after the strength and durability of an alloy, you can opt to use alloy 2024. It has a combination of high strength and has an excellent fatigue resistance.  It is also commonly used when a good strength-to-weight ratio is desired. This grade can also be machined to a high finish. Combining formability with machining ability is what makes it strong. It can be formed in the annealed condition with subsequent heat treating if it is needed.

You can also check out alloy 3003, which is the most widely used of all aluminum alloys. It is a commercially pure aluminum with added manganese to increase its strength. This makes it 20% stronger than the 1100 grade. It has excellent corrosion resistance and workability. It can be deep drawn, spun, welded, or brazed. It also has a fatigue strength higher than most aluminum grades.

Another option you could consider is alloy 5052, which has a good resistance to marine atmosphere and saltwater corrosion. Plus, it has excellent workability. Its great formability is evidenced by its ability to be easily drawn or formed into intricate shapes.

 

Formability and Workability

Formability is one of the things you need to consider when choosing an aluminum alloy. Aluminum’s low-density and high-strength profile are what makes it a suitable material for product manufacturing. If you value a lightweight and strong quality for your product, then aluminum is the suitable choice for you.

Alloy 1100 is the aluminum grade that is a commercially pure aluminum. It has a soft and ductile property paired with its excellent workability. This is ideal for application with difficult forming because it also has a high rate in welding. This means that it can be welded using any method; although, it is important to note that it is non-heat-treatable.

This grade has an excellent resistance to corrosion and is commonly used in the chemical and food processing industries.

 Machining

Machining

Aside from workability, you also have to include machining into your considerations.

For this criteria, the 6000 series of alloys are the most popular class of aluminum alloys for extrusion. It is made of magnesium and silicon, which allows for easy machining because they are easy to form from the time it is put to the machine to its completion.

Its mechanical properties of tensile strength, density, ductility, formability, weldability, and corrosion resistance, will serve as its advantage to fulfill the machining requirement.

Their strength and ability to withstand corrosion is what makes it stand out. This grade makes them the common choice for structural applications that require durability. Examples of these products are solar panel racking and mounting systems.

 

Cost-Effective

Aluminum applications can be pricey but the 6063 grade is not one of them. They are one of the most affordable material in the market. With the alloy’s heat tolerance, strength, and smooth surface, you get the value of your money without compromising your budget. This alloy is popularly used for window and door-frames, tubing, and heat sinks.

Another similar grade to the 6063 is the 6463. With the same characteristics, they are also cost-effective with durable qualities. The 6463 is designed to receive bright-dip anodizing to achieve an aesthetic surface of highly reflective, mirror-like finish. You can see these in decorative trims, light frames, shower doors, and reflectors.

 

Key Takeaway

When choosing the right aluminum grade for your project, you have to know firsthand the requirements and structural demands that will be asked of the material. You should be knowledgeable of the suitable alloy grade that you need to get before you begin the project.

Knowing an efficient aluminum supplier in the Philippines is one way to help you to make your product with quality and functionality.