Tag: Aluminum Supplier Philippines

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A Guide to the Different Types of Heat Treatment

Interior View Of A Steel Factory

What are the different types of heat treatment?

  1. Hardening
  2. Annealing
  3. Normalizing
  4. Tempering
  5. Nitriding

 

Metals are perhaps some of the most useful construction and industrial materials in the world. Manufacturing processes wouldn’t be complete without incorporating some type of metal in their operations. While different kinds of manufactured metals offer various advantages for them to be utilized in specialized ways, the durability and stability they offer architectural structures, particularly in construction projects, make them highly desirable.

Some metals, however, would offer more benefits if the chemical structuring of their raw and pure forms were also chemically altered. Through the different types of heat treatment, the properties of some of the most commonly-used metals like steel, iron, or aluminum are improved, to strengthen them, or improve their flexibility and versatility.

If you want to know more about the different ways the chemical properties of metals are altered by heat treatment, continue reading.

 

Hardening

Before delving further into understanding this first type of heat treatment, it would be first important to understand why metals undergo such heat treatment processes. Typically, heat treatment is the process by which the structural and physical properties of a particular metal are manipulated, in order for it to be utilized in a particular manner.

For example, when a heat treatment process is applied to stainless steel, some of its properties, including hardenability, ductility, flexibility, and strength are improved. After, the resulting metal can be shaped in a limitless number of ways, depending on the particular industry’s use for it.

As with many heat treatment processes, hardening is a type of method which begins applying a particular amount of heat energy to the metal, to the point that it becomes a solution. One can view the process as something that ‘corrects’ an undesirable property within the material.

By turning the metal into a solution, hardening corrects the imperfections found within the particular metal’s crystal lattice structure. Lattice simply refers to the way the metal’s particles are organized to form a crystal. Through hardening, the metal’s level of strength is increased through the refining of the particles.

After the metal is turned into a solid solution by hardening, a form of rapid cooling called quenching is immediately applied to the metal, until it is left to cool at room temperature.

 

Annealing

Interior View Of A Steel Factory

The next type of heat treatment can be said to be something that is most commonly applied to stainless steel. Typical of any heat treatment process, annealing once again involves a form of manipulation within the particular metal’s crystal structuring through targeted means. Particularly, annealing in stainless steel aims to reduce the metal alloy’s hardenability, or the measure of how easily the steel can be hardened when it undergoes rapid cooling.

Compounded with reducing the metal’s hardenability, annealing aims to increase the ductility of the stainless steel material, in order for it to withstand greater levels of bending force before it is subjected to breakage.

The annealing process for stainless steel typically begins with the application of heat at temperatures ranging from 1000 degrees to 12000 degrees Fahrenheit. Annealing is a process that can be thought of as ‘de-stressing’ the metal’s internal structuring to prevent instances of cracks or deformation.

 

Normalizing

While the purpose of this next type of heat treatment process is to also largely reduce the internal stresses in the metal’s structuring, it does not aim to increase the metal’s ductility, but rather to reduce it, in order to target the other properties. As mentioned before, different heat treatment processes are applied, depending on the industry’s desired purpose for the resulting metal. Since the process of annealing aims to increase a metal’s ability to bend before breakage, – an example of which would be that of bent steel rebar – normalizing, on the other hand, focuses itself on increasing the tensile strength and machinability of the metal.

Simply put, machinability refers to the ease by which metal is able to be drilled, cut, and shaped in various ways, allowing it to be used in various specialized functions. The normalizing process typically begins with applying heat on the metal, at temperatures ranging from 40 degrees to 50 degrees Celsius above the particular metal’s upper critical temperature. It is then left to cool at room temperature.

 

Tempering

Steel Production In Electric Furnaces

The next kind of heat treatment process is a process that goes along with the hardening method. Unlike the previous two, however, where there was an application of heat energy at a particular temperature, a metal can undergo tempering in three categories, namely low-temperature tempering, medium-temperature tempering, and high-temperature tempering.

Tempering aims to reduce the brittleness of the metal, especially in the process of manufacturing it into a tool.

 

Nitriding

Unlike the first four types of heat treatment process, nitriding refers to a method that employs the addition of a nitrogen gas element. This process begins with the application of temperatures between 450 to 510 degrees Celsius. The material is then placed inside an airtight container where it is surrounded by ammonia gas.

Nitriding a metal increases the strength of its surface, as well as, increases the level of resistance it has, to corrosion.

 

Key Takeaway

Other types of heat treatment processes exist, depending on the desired function of the resulting metal. While this process of altering a metal’s physical and chemical structuring typically begins with the application of heat, it differs in that each method particularly targets a specific property of that metal.

Hopefully, the guide above has presented with a brief overview of some of the various properties that different types of heat treatment processes aim to improve.

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How Aluminum is Strengthened

Metal Profile 3d

What are the best ways of strengthening aluminum?

  1. Cold working
  2. Heat treatment
  3. Alloying aluminum
  4. Natural aging

 

Aluminum is one of the most abundant substances on the planet. People encounter this element most frequently at grocery stores as one of the most widely-used types of beverage containers. The food industry has been taking advantage of aluminum’s highly-malleable properties, and in turn, the consumer also largely benefits from it. There are many ways of strengthening aluminum to make it more useful in various types of manufacturing processes outside of the food industry. It can be molded and transformed into a material that can be used for architectural, or transportation implements. The list below will hopefully provide you with brief information on the various ways present to strengthen this highly-versatile material.

 

Cold working

Metallic Pipes On Warehouse, Rows Of Metal Pipes On Industrial Warehouse. Industrial Interior,

The average person knows that one of the ways by which malleable types of metals are shaped is through the application of heat. A popular image that might cross people’s minds involves that of a blacksmith pounding heavily on his anvil, in order to shape a particular material into the desired figure.

There is, however, another type of way by which metals are transformed in order for them to acquire highly-desirable properties, and this is called cold working.

The process of cold working is most commonly used for steel, aluminum, and copper. Instead of subjecting the metal to high levels of heat, cold working aluminum involves exposing it to temperatures that are far below the recrystallization point of the metal. In its simplest sense, the recrystallization point, or temperature, is the point below the metal or material’s melting point. Exposing aluminum to such temperature levels alters its crystalline structure, thereby strengthening it.

The downside of cold working aluminum is that it inevitably reduces the rate at which it is able to change shape before breaking. Despite this, however, its properties remain considerably stronger than before the conduction of the process.

 

Heat treatment

Strengthening aluminum by the application of heat is perhaps one of the most common processes to achieve the goal. This application of heat, however, is not simply the mere exposure of aluminum to a furnace, or a stove. Every single element of the heat-treatment process must be meticulously examined and monitored, in order to strengthen aluminum successfully. There are various ways of heat-treating aluminum such as homogenizing, annealing, and precipitation, just to name a few.

Homogenizing aluminum involves the redistribution of precipitating alloying elements. Simply put, a precipitate is an insoluble solid emerging from a liquid solution. This process involves three stages, namely heating-up, soaking, and cool down. Usually, this process is conducted through the application of heat in temperatures ranging from 450 to 600 degrees Celsius.

On the other hand, annealing is a process that is conducted usually after a metal has undergone cold-working. Through this process, the metal’s ability to deform without getting fractured increases. The hardness of aluminum is also reduced after undergoing this stage. Annealing has another benefit which improves a tool’s machinability. This is especially useful, particularly for tools like aluminum hammers, in that the tool’s wear and tear might be significantly reduced.

Lastly, the precipitation process involves the complete precipitation of dissolved elements, at temperatures ranging from 240 to 460 degrees Fahrenheit. This process will enable aluminum to reach its maximum hardness.

 

Alloying aluminum

Metal Bar 3d

The concept of combining two or more metals in order to produce a stronger metal is not a foreign concept. This process has been existing for around 5000 years, wherein these metals are first melted before dissolving them into each other. Following this logic, combining aluminum with the right type of metal can strengthen it, exposing itself to further possibilities with regards to its industrial usages.

Some of the most common metals by which aluminum is frequently alloyed with are silicon, zinc, magnesium, and copper.

An aluminum-zinc alloy will produce a tool useful in the construction industry, called the brazing rod. Similar to welding, brazing is a type of metal-joining technique. Through this process, the pure aluminum alloy has been repurposed, to become more useful in the field of construction.

 

Natural aging

You might be wondering how exactly leaving an aluminum alloy by itself would strengthen it, but this process is also related to precipitation. Briefly, once more, precipitation involves the dissolution of elements at certain temperatures. Naturally aging a metal, on the other hand, does not require any heat intervention.

This process usually occurs at room temperatures and takes just a little under a week for the aluminum to reach its full strength. Essentially, allowing the elements within the metal naturally dissolve over a given period of time would strengthen the aluminum.

If you’re someone looking to cut down costs on expending energy, this process would be the best fit for you, as it does not require too many complex tools and processes.

 

Key Takeaway

There are unlimited ways of strengthening aluminum. Just some of the most important factors to consider are the availability of tools, the complexity of the process, and the available time period. This guide has hopefully given you an idea of the various ways to improve aluminum and to make it more useful in a variety of other processes.

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The Role of Aluminum in Heat Transfer Processes

The Role Of Aluminum In Heat Transfer Processes

What does aluminum do for heat transfer processes?

  1. The basics of heat transfer
  2. Aluminum has two key qualities that make it optimal for heat transfer
  3. How hot is too hot?

 

The miracle metal, aluminum, is one of the most used materials in the world for almost countless purposes. While you might know of its importance in the aviation and automotive manufacturing industries, one lesser-known purpose that aluminum is best at is in heat transfer or exchange.

The thermal conductivity of aluminum, as one of its best-known properties, makes it all happen — but there are other factors that enable this metal. Continue reading to learn more because this can potentially help you with your heat transfer issues or endeavors.

 

The basics of heat transfer

The Basics Of Heat Transfer

If you want to understand why aluminum is one of the best materials for heat transfer processes, a basic understanding of heat transfer itself is required. In the context of industrial processes, heat transfer would refer to the exchange of heat generated by a device to a different medium like a liquid coolant or air. This exchange disperses the generated heat and helps the device maintain a certain or desired level of temperature.

While it may seem complicated, you can see this being employed in the many appliances you have at home. As long as there is unwanted heat being generated and/or temperature regulation is required, you can be sure that heat transfer is present and almost always involving a heat exchanger. Common examples of heat exchangers include engine coolants, radiators, condensers, and heat sinks.

Using a heat sink as an example, there are several important factors that will affect its overall performance and efficiency: air velocity, the material it is made off, the design of its protrusion, and the surface treatment. This is where aluminum comes into the picture because its properties make it one of the best materials for effective heat transfer.

 

Aluminum has two key qualities that make it optimal for heat transfer

In terms of its specific properties, there are two standout characteristics that make it almost perfect for heat transfer applications: thermal conductivity and malleability.

The thermal conductivity of aluminum is only second to copper in terms of the most common metals used for industrial purposes, but aluminum is lighter and more cost-effective and that gives it a competitive edge. To top it all off, aluminum is also a good reflector of heat and that makes it an even better material for heat exchangers and/or heat shields.

Aside from its excellent thermal conductivity, aluminum alloys are also very malleable. From complex shapes and dimensions to high-volume applications like foils, sheets, and fins, manufacturers can make heat sink designs that are tailored to a given client’s needs or requests. Complementing this malleable property is aluminum’s low melting temperature that makes it easier to process without sacrificing any structural integrity.

When you factor in its excellent strength-to-weight ratio and affordability, aluminum has the right combination of properties that make it the optimal material for heat exchanges.

 

How hot is too hot?

Gray Smooth Textured Background Design

Since we are on the subject of heat, one question begging to be asked is how hot is too hot for aluminum? You might readily assume that good thermal conductivity translates to immunity to melting, but that is not the case. Metals, aluminum or otherwise, will still deform and even melt when exposed to a high enough temperature and for extended periods of time.

This means that it’s essential that you know your material’s melting point and how much heat it can withstand before using it in an application. Aluminum has a melting point of 660.3°C, but that only applies to pure aluminum. Alloys that incorporate other elements like copper, scandium, and magnesium can have a melting point of up to 690.5°C.

 

Key Takeaway

Understanding why aluminum is the best material for your heat exchangers is important because other materials simply do not give you the same utility and performance. It has all the characteristics you would want for heat transfers and to top it all off, aluminum is affordable and versatile. Given all the amazing properties that aluminum has, don’t miss out on the chance to use it for your heat exchange endeavors.

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What Manufacturers Need to Know About Forming Aluminum

What Manufacturers Need To Know About Forming Aluminum

What do manufacturers need to know when it comes to forming aluminum?

  1. There are many challenges that come with forming aluminum
  2. Choosing the right forming methods is crucial
  3. The type of aluminum alloy is also important

 

Aluminum is one of the most used metal alloys in the world. Given its widespread use and popularity, you might be thinking that it is easy to use, manufacture, and form. However, that is simply not true and many people who are inexperienced with aluminum almost always turn to other materials like stainless steel once they understand the difficulty of forming aluminum. This shouldn’t be the case because people are going to miss out on the amazing lightweight, malleable, and corrosion-resistant properties of aluminum.

If you are thinking of getting into metal manufacturing or simply want to be in the know regarding the nitty-gritty behind aluminum forming, then continue reading.

 

There are many challenges that come with forming aluminum

Door Knobs Or Aluminum Door

As stated above, forming aluminum is not the simplest thing to do in the world. There are many challenges that come with doing this because, unlike other popular metals, elasticity is not one of aluminum’s best properties or strong suits.

Elasticity refers to the ability of a metal to elongate or stretch and return back to its normal shape without deformation, akin to rubber. This deficiency in elasticity that aluminum has can be seen in aluminum foil wherein it forms wrinkles when used and leaves little room for reusability.

When applied to forming aluminum profiles, not using the right methods or alloys can also result in wrinkling and this is something that should be avoided. Aside from elasticity, not using a lubricant while forming aluminum can cause adhesive wear on both the metal and the forming tools you are using. Adhesive wear is when there is material transfer or loss between two solid surfaces that are in direct contact by way of localized bonding. Put simply, this will greatly affect the surface quality of what you are trying to form, so you should also pay attention to some small details you might overlook like using a lubricant.

 

Choosing the right forming methods is crucial

Now that you know of the common challenges that aluminum forming entail, you should also do well to know that there are ways to work around them. The first thing you should think about is the type of forming method you are going to use. There are many ways to form aluminum like rolling or ‘compressive forming’, tensile forming, and bending. These are all very common, but are susceptible to the common pitfalls aluminum forming like wrinkling and mismanagement of the metal’s spring back — especially if you are trying to form complex shapes.

 

Hydroforming

Instead of the aforementioned methods, when given the chance, you can try to use ‘hydroforming’. This method has been more popular for forming steel alloys, but aluminum is slowly rising in popularity as a feed material because manufacturers are beginning to discover that hydroforming eliminates the possibility of wrinkling, while being a cost-effective option for the manufacturing of aluminum components, particularly hollow sections.

This process would entail placing an aluminum hollow section into a die or cast. Once the die is closed, the hollow section is sealed using axial cylinders. Only after this will the water or water emulsion fill the hollow section. Immense pressure is applied until the hollow section takes the form of the die. The reason aluminum manufacturers are turning to hydroforming is because the process is simple, yet effective. Aside from that, there are varying degrees of hydroforming (i.e. deep draw hydroforming and fluid cell forming), depending on how complex or deep the resulting aluminum component has to be.

Regardless of which method you choose, the most important thing is that you are knowledgeable on the proper way of forming aluminum through your preferred method.

 

The type of aluminum alloy is also important

Production Workshop With Special Equipment. Production Of The Al

Aside from the specific forming methods, you should also pay attention to the type of alloy you are going to use. Some types of aluminum alloys respond better to forming than others, so choose an appropriate one for your purposes. To do that, it is important to remember that aluminum alloys are generally grouped into different ‘families’ or series that have a designated 4-digit identification number.

As a general rule of thumb, the best series of aluminum alloys to use for forming are the 1-series (i.e. 1xxx) and the 8-series (8xxx). The 3, 4, and 5-series are all also relatively formable. Avoid using the 2 and 7-series of aluminum alloys because they are not very formable, but are better used for machining. If it seems confusing, just remember the first digit of the aluminum identification code and, as always, do extensive research.

 

Key Takeaway

Now that you have some important information regarding aluminum forming you are better prepared to form aluminum the proper way. As you have probably surmised from what you have read, forming aluminum is very complex so equip yourself with the right knowledge regarding this process and ensure a successful time forming your desired aluminum component or object.

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How to Recycle Aluminum

Two Colleagues At A Factory

When it comes to versatile types of metal, aluminum is a material used to create a wide range of products, items, tools, and machinery. Being light, strong, and resistant to many forms of wear and tear, aluminum provides many positive qualities that allow it to be very useful in a multitude of applications.

Along with being very flexible, aluminum is also a type of metal that is environmentally friendly, as it is more efficient to produce compared to other types of metal, and can also be recycled to create new products. When it comes to recycling, aluminum has a great track record, as many companies make use of recycled aluminum to help create high-quality products.

 

How is aluminum recycled?

Aluminum is known for being a very recyclable type of metal, which is why it is widely used by many product manufacturers worldwide. The process of recycling aluminum is one of the most efficient metal recycling methods, as the procedure allows the metal to be quickly ready for reuse as soon as the process is finished. Here is how aluminum is recycled to create new products.

 

Sorting

Sorting

The first step in recycling aluminum is sorting. Each aluminum product and item would be sorted in bins and containers accordingly to be collected for the recycling process. Sorting begins in waste disposal, where people would drop their aluminum products in the designated disposal bins, which would then be distributed in a recycling facility. The sorting process helps remove unnecessary material like other kinds of metals, plastic, and even scrap and debris, all of which can affect the quality of the recycled material.

 

Shredding

After the aluminum products are properly sorted, the next step is to take them to recycle facilities and begin the process of shredding the aluminum. This helps make the aluminum easier to melt, lessens the weight and volume, and removes all other small materials present. Once the aluminum has been shredded, the next step is to sort it out once again and run it through a magnet.

 

Magnet

Shiny Silver Metallic Textured Background

To make sure the shredded aluminum does not contain other types of metals, it would be passed through a powerful magnet that would remove all traces of other metals present. Most kinds of steel have magnetic properties, making it easier for the magnet to help sort out materials that are not needed in the recycling process. Once other types of metal have been removed, the aluminum would then go through a cleaning process.

 

Cleaning and De-coating

After the aluminum has been shredded and sorted out, the next step is to clean the material. Cleaning is done through the use of strong cleaning solutions that would remove any dirt, paint, or decoration present on the aluminum surface. The aluminum would be scrubbed clean, and then would go through the process of de-coating.

De-coating puts the aluminum through a conveyor system to remove all other traces of color and decoration on the surface. This is done by blowing hot air on the aluminum, which would then be removed and cleaned further. Once the cleaning process has been accomplished, the aluminum is not ready for re-melting.

 

Re-melting

Steel And Metal Production

The crucial process that would make recycled aluminum usable for manufacturing products is re-melting. The scrap aluminum would be put inside a high-temperature furnace, which burns for around 7000 degrees celsius. During the melting process, other types of chemicals would be added to create the proper composition of aluminum.

Once the melting process has been done the molten aluminum would be transferred into a holding furnace. This would turn the aluminum into ingots, which would then be processed further.

 

Rolling

Once the aluminum has been melted to create ingots, these ingots would go through a process called rolling. Rolling would help turn the aluminum into thin sheets, which would then be used to create new products. Rolling helps strengthen the aluminum and make it more flexible. Once the aluminum has been rolled out, it would be distributed to manufacturing companies to be used to create products.

 

Reuse

Interior View Of A Steel Factory

After being rolled, the recycled aluminum would once again go through another production process to create new products that would be distributed to retailers. These products can include aluminum cans, kitchen tools and items, packaging, and even casing for devices. Overall, the recycling process can take a number of weeks to accomplish and is able to recycle a good percentage of aluminum to be reused.

 

Key Takeaway

Aluminum is not only a strong and versatile material, but it is also recyclable, allowing it to be reused to create a new set of products. The recycling process surely takes time to accomplish but ensures the maximum amount of aluminum would be recycled. By knowing the process of recycling aluminum, you would be able to provide the best way to prevent your used aluminum from going to waste.

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Uses of Glass in Construction

Uses Of Glass In Construction

What are the uses of glass in construction?

  1. Traditional form and function
  2. Application advancement
  3. Transparent uses
  4. Outlook
  5. The different types of glass

 

All glass and aluminum suppliers in the Philippines will tell you that glass is being used in the building industry, whether it’s used to make conventional windows or structural members in new-age buildings. Glass is used in construction and for architectural purposes in engineering. With so many different properties and uses, you can definitely say that glass can be just as great as aluminum and steel. Here are some of the uses of glass as an ideal material for construction:

 

Traditional Form and Function

A glass is described as a transparent, sparkling, delicate, and illustrative material. It is one of the most useful and most interesting materials with more applications and installation techniques that are constantly in development. Glass is used in various methods during construction projects with an exact form and type.

The most familiar glass forms are fiberglass products that are being used for insulation and translucent panels, transparent blocks, and windows. Another is glass insulation, and it is typically installed as loose particles blown into cavities and ceilings used as specialized equipment.

 

Application Advancement

Application Advancement

Glass in its solid, float manufactured state really shines in construction and it is constantly being used in more and more construction projects. However, it requires more advanced installation methods. Prefabricated structural fiberglass panels make use of interlocks and adhesives in achieving engineering performance like of steel and wood elements. There are a lot of installation methods that have improved as well, such as frameless glazing utilizes specialized adhesives to hold glass panels against structural supports in place without an exposed framework. This leads to a smooth and continuous effect on a lot of buildings exteriors, floors, and facades.

 

Transparent Uses

The main property of glass is transparency which allows the vision of the outside world through it. The transparency of glass can either be from both sides or from one side only. In the recent forms of recent construction techniques, glass has always been utilized in making beams and columns.

It does not only look dramatic but also has an attractive compression and strength to weight ratio. Glass achieves its strength when loaded in compression. Post-tensioning techniques are used to ensure the structural elements of glass bear compressive loads.

 

Outlook

Outlook

The developments in the glass sector are not all limited to its classic properties, whether its energy savings and solar protection, but it can also improve and change its stability and surface. As the product versatility for glass increases, so does the need for architects, engineers, and building owners to consult with a glass protector.

 

Glass for Windows and Facades

The primary use for windows is to supply natural daylight, fresh air, and provide protection from rain, cold, and wind. These purposes which are characteristic for windows can be mostly achieved by means of special multifunctional designs.

Sophisticated window and facade systems combine different technical demands with the creative freedom of planning. The potential of glass is not only for increasing in transparency and quality of living, but it can also emphasize the vitality of reflecting surfaces and the presence of structures.

 

Types of Glass Used in Construction

Let’s discuss some of the different glasses that are broadly used for construction:

Soda Lime Glass

Soda Lime Glass or Float Glass is a mixture of sodium silicate and calcium silicate. It is smooth at low temperature and it can be blown or welded easily when infusion condition. It is colorless and it is mainly used for window panes and for the laboratory tubes and other apparatus.

Potash Lead Glass

A type of glass with a mixture of potassium silicate and lead silicate. Its properties possess bright luster and great refractive power. It is mostly used in the manufacturing of artificial gems, electric bulbs, and lenses.

Common Glass

A mixture of sodium, calcium, and iron silicate. It is brown, green, and yellow in color and mainly used for in manufacturing medicine bottles.

Shatterproof Glass

It is used for windows, skylights, floors etc. Some type of plastic polyvinyl butyral is added in the making process so it cannot form sharp-edged pieces when it breaks.

Double Glazed Units

This type of glass is made by providing an air gap between two glass panes in order to reduce heat loss and gain. Normal glass can cause an immense amount of heat gain and 30% of the loss of heat or air conditioning energy. Green, energy efficient glass can reduce this impact.

Special Glasses

Some properties of glasses can be suitably altered by changing basic ingredients and adding a few more ingredients. It is now emerged as a versatile material to meet any special requirement in engineering.

 

Key Takeaway

Most glass and aluminum suppliers in the Philippines will tell you that glass is a great material to use for construction purposes. With different types of glasses, transparent uses, and properties, glass is definitely a great material to use for buildings and other construction purposes.

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5 Reasons to Choose Aluminum Windows and Doors

5 Reasons To Choose Aluminum Windows And Doors

What are reasons to choose aluminum windows and doors?

  1. Slim frames and maximum glass
  2. Easy to maintain
  3. Durability
  4. Energy efficiency
  5. Environmentally friendly

 

Aluminum is a very stable material used in a lot of varieties of furniture. Among the favorite uses of the metal by different aluminum suppliers in the Philippines is with utilizing it in windows and doors. These are some of the popular windows and doors which are mainly used for workplaces, industries, and other buildings. Aluminum is the main material used in creating these impeccably beautiful as well as strong doors and windows. It is becoming an increasingly popular choice for houses and contemporary buildings that we use in our day-to-day living.

If you’re looking to invest in new windows and doors for your home, here are the reasons why you should consider installing aluminum windows and doors:

 

Slim Frames and Maximum Glass

Aluminum is an ideal material for windows and doors. It is a low-density material, so you can achieve very slim line window frames which are both sturdy and strong. The superior strength of the aluminum can indeed withstand all weather conditions with no expansion or contraction during frosts or in bright sunlight. This maximizes the glass area and gives the best possible view. It’s especially important if your house has an impressive view that you want to make the most out of with your designs.

If you choose to have your aluminum windows delivered glazed, you can choose from a range of glass choices for flexibility. The choices for include colored patterned and obscured glass. You can also choose if you want it self-cleaned or with solar control properties for lower-maintenance and extra efficiency.

 

Easy to Maintain

Easy To Maintain

Aluminum windows and doors are low maintenance products with high durability. Cleaning at a regular interval reduces the risk of breakdowns and keeps your doors and windows clean, bright, and lively.  It only requires less maintenance to keep it looking good as new.

The best way to keep aluminum looking pristine is with regular cleaning in order to remove any build up dirt. If left for an extended period of time, grime can cause staining, and depending on the extent of staining will require a harsher cleaning system to remove the stain. Choose the mildest cleaning method possible and only move to successively harsh treatments if necessary.

 

Durability

Aluminum suppliers and companies like One Sky Philippines will tell you that aluminum is known for its durability properties especially when exposed to harmful elements. A lot of aluminum doors and windows offer supreme durability and longevity. It stays unaffected by UV rays and it will not rut, rust, or bend. Security is among the qualities you should look for in choosing for windows and doors. The robustness of aluminum provides superior strength to withstand any attacks. Aluminum is also fire-proof, offering added safety.

Unlike PVC windows and doors, aluminum is highly resistant to corrosion, capable of standing up to the many dangerous outside elements. You can rest assured aluminum systems will keep on working, providing style and performance without compromise.

 

Color and High-End Finish

Color And High End Finish

Aluminum windows and doors are available in a wide variety of colors and finishes. You can choose to have a different color inside and out. Any high-end range of aluminum windows and doors should have a sleek powder coat finish, which means that it doesn’t need to be painted as long as the finish offers excellent longevity. Using powder coating is a much better finish in terms of eco-ratings.

 

Energy Efficiency

Aluminum is light, malleable, and an easy to work with material for doors and windows. It can offer high levels of wind, water, and air-tightness for best in-house energy efficiency resulting in warmer, fewer draught homes and lower energy bills. Aluminum windows and doors can easily achieve improvements in heat gain and heat loss by 60%, rivaling the more expensive timber or uPVC equivalents. With high-performance aluminum products, it has the capabilities to exceed rigid energy efficient standards.

 

Environmentally Friendly

Manufacturing aluminum and window and door products is a very sustainable process. Aluminum is an abundant material and is 100% recyclable without loss of quality, which is a highly-favored material for companies like One Sky Philippines. Recycling aluminum takes up 5% of the initial energy consumed to create it. You can rest assured that at the end of their long life, the aluminum doors and windows can be recycled and used all over again for a multitude of other applications.

 

Key Takeaway

If you’re looking to invest in a new set of windows and doors, no doubt, you need to be fully aware of the advantages of aluminum and also the type of window and door to choose.

Among the favorite uses of aluminum suppliers in the Philippines is for windows and doors. The reasons above can indeed tell you that it has many advantages when installing them in your own home or in other workplaces and industries. It became a popular choice because of its durability, easy maintenance, environmental friendliness, and you can choose a variety of colors and finishes.

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6 Reasons Behind Aluminum’s Growing Popularity

6 Reasons Behind Aluminum’s Growing Popularity

What are the reasons behind aluminum’s growing popularity?

  1. Aluminum market
  2. Used in packaging
  3. Consumer goods
  4. Passed CAFE standards
  5. Alloys
  6. Everyday strength

The versatility of aluminum is so incredibly vast. This is essentially why it’s often regarded as one of the favored metals among aluminum suppliers in the Philippines. Aluminum can be processed in so many different ways and is often used in different applications where high strength and durability are critical considerations. It’s lightweight and malleable properties even make it the popular metal we use in our day-to-day living. Read on to know more reasons why aluminum is continuously becoming popular all around the world.

 

Aluminum Market

Aluminum is one of the most abundant elements that can be found on the earth’s crust. The bauxite ore is mined and refined into a powder which is then smelted into aluminum. The metal is a common commodity traded in many metal exchanges. Its total price often varies with the market, often with an overall much better value than other metals.

Aluminum is also a highly recyclable material, which means costs can be frugal for both metal and fabrication over long periods of time. It’s increasingly becoming a global market titan with the rise of companies like One Sky in the Philippines. Aluminum adds value to automotive markets while also filling the void on lower margin, commodity type grades.

 

Used in Packaging

Used In Packaging

As everyday consumers, we often see aluminum in different kinds of packaging as it holds heat and lightweight materials. One of the most common items we use is aluminum foil. In making a roll of aluminum foil, aluminum first passes through rolling mills at a particular pressure to get the right thickness. It is then later cooled and sent to a chilled rolling mill to prevent breakage.

Aluminum foil is also present in most homes and food industries. With everyday use, it helps pack food as well as line cooking pots and pans. Not only does it retain its temperature, but it also protects it. Aluminum prevents oxygen, moisture, and bacteria from damaging the food.

 

Consumer Goods

The appearance of aluminum is often used in consumer goods like smartphones, tablets, and flat-screen TVs. Its sophisticated appearance makes modern gadgets look sleek while at the same time light and durable.

Interior designers use aluminum because it’s easy to shape and looks aesthetically pleasing when making furniture items like lamps, chairs, and decorative panels. More and more, aluminum is replacing plastic and steel components, simply due to the fact that it is stronger than plastic and lighter than steel. It allows heat to disappear quickly, keeping it from overheating.

 

Passed CAFE standards

Passed Cafe Standards

Among some of the common materials used in manufacturing vehicles, aluminum is the most promising material to guide automakers towards raising their awareness of the new fuel-economy standards. In 2013, more automotive companies are looking for ways to increase fuel economy since CAFE or Corporate Average Fuel Economy decided to adopt new standards. Some of the solutions have prominently featured the aluminum material.

Although it is one-third of the weight of steel, utilizing aluminum largely reduces the mass of a vehicle while still maintaining its strength. It can also be treated in many ways and combined into various alloys meeting specific needs.

 

Alloys

There are different kinds of aluminum alloys that can give outstanding surface quality, resistant to corrosion, and high strength to weight ratio.

6000 series aluminum is alloyed with magnesium and silicon and heat treatable, allowing it to be hardened after forming. It also performs well during crash or safety tests.

The 5000 series or non-heat treatable aluminum is also alloyed with magnesium, but this time, exhibits moderate-to-good strength, great resistance to corrosion, and welding characteristics. Its applications range from fuel tanks to marine applications, truck trailers, architectural panels, and some non-critical parts for automotive purposes.

Next, the 3000 series non-heat treatable material is associated with moderate strength as a general purpose alloy. It’s one of the preferable alloy series because it’s inexpensive formability makes for a uniform appearance.

Lastly, the 1000 series is also known as commercially pure aluminum. The extreme malleability makes it a good material for electricity, food and chemical handling, and even lighting. It is the softest among the common alloys that are perfectly suitable for projects where deep drawing quality is necessary.

 

Everyday Strength

Everyday Strength

Aluminum’s strength and durability are also trusted by companies like One Sky Philippines for some of the most extreme uses imaginable. Aluminum is used in window frames and curtain walls of some of the world’s tallest skyscrapers.

The material itself is so versatile that it is even used in making airplanes, buses, trucks and even ocean liners. In short, every day, people around the world trust aluminum’s astounding capabilities whether they’re aware of it or not.

 

Key Takeaway

Many aluminum suppliers in the Philippines will tell you that there are countless uses and products of aluminum which no other metal can compare. Aluminum can be found in everyday convenience items that are small and useful, as well as provide strength and stability to larger and costlier productions like cars, gadgets, and even construction.

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How Aluminum Profiles Can Help in Philippine Engineering

How Aluminum Profiles Can Help in Philippine Engineering

How can aluminum profiles help in Philippine engineering?

  1. Easier formation products
  2. Helps ensure the strength of structures being built
  3. Aluminum profiles undergo a safe and strict process before being used
  4. Ensure that metallic structures are resistant to rust and corrosion
  5. Aluminum is one of the most affordable metals

 

 

Aluminum is one of the most valuable metals in the world! It has many uses, mainly when it comes to the engineering, construction, and industrial world. In fact, numerous aluminum profiles in Philippine engineering are used for various projects, especially for the construction of upscale and high-end properties. Either way, aluminum profiles can be a great asset that every engineer would want to get ahold of!

So now, you’re probably thinking, how exactly can aluminum profiles help in Philippine engineering? Luckily for you, aluminum profiles in the Philippines can help a lot! Here are some of the best examples of such:

 

 

Using Aluminum Makes It Easier to Form Products

One thing that most people don’t really know about aluminum is that it is actually malleable. With that kind of quality that a metal like an aluminum can possess, it makes construction easier to handle as this makes them easier to form into various products! This is also especially true for those that are wondering if aluminum can be easily pressed for work, which is done by heating aluminum up.

This is especially essential for the engineering world as it helps make their projects easier to handle. Using aluminum profiles for construction projects can also be a great way to practice efficiency as they can make great metals to use for practically anything they have in mind, therefore widening their options!

Another thing to take note of is that this can be great to use for any project that engineering has to offer! Various aluminum products such as rods, profiles, sheets, foil, and many more have proven to be extremely useful in times of innovation, even for projects outside of engineering!

 

 Aluminum Profiles Can Help Ensure the Strength of Structures Being Built

 

Aluminum Profiles Can Help Ensure the Strength of Structures Being Built

Of course, another thing to note about aluminum is that it is one of the strongest metals to use for anything, especially engineering. Most industries test their products before putting them to use to ensure that the quality is up to par and meets the standards of those who need it, making it more assuring that their establishments, mechanisms, products, and structures will stand against the elements and through the tests of time!

When it comes to engineering in general, strength and durability are two of the most important things to ever come into the picture! With them in play, most structures are able to become as recognizable as they are today!

 

 

Aluminum Profiles Undergo a Safe and Strict Process Before Being Used

Aluminum profiles are great for numerous projects in mind, especially with the first two paragraphs that have been written about the product! What many can be assured with when it comes to using aluminum profiles is that they undergo a safe and strict process before being used for anything, making them more effective and efficient to use!

In case this hasn’t been mentioned before, aluminum is one of the most malleable metals to be used for any project in mind, which involves it being heated and pressed to form them into certain products. With this process in mind, industries that entail the use of aluminum profiles can be more likely availed for any engineering projects there is! Plus, it simply shows that the qualities that this metal can possess are not to be disregarded easily!

 

 

Aluminum Can Help Ensure that Metallic Structures Are Resistant to Rust and Corrosion

Aluminum Can Help Ensure that Metallic Structures Are Resistant to Rust and Corrosion

Rust and corrosion are two things that most engineers and creators avoid for their products, especially when it comes aluminum. Luckily, aluminum profiles used in Philippine engineering projects are guaranteed to be resistant to rust!

With that being said, no one would ever have to worry about rust affecting their structures anymore! Although it is important to note that corrosion resistance varies, ultimately, it all depends on the certain grade of aluminum that can definitely last longer against corrosion.

 

 

Aluminum is One of the Most Affordable Metals

Of course, last but not least, one of the most important things when it comes to dealing with using aluminum profiles for Philippine engineering projects is none other than cost—and fortunately, aluminum doesn’t cost that much to buy and use!

Far from the times when aluminum was regarded as one of the most expensive metals in the world, aluminum has now been regarded as one of the most affordable metals that one can avail for anything, especially for engineering—and with that to consider, aluminum profiles in the Philippines can really be pragmatic!

 

 

Key Takeaway

Aluminum is surely a great asset for each and every engineer to have, especially with these 5 points to take into consideration! Aluminum profiles in the Philippines have certainly cemented themselves as one of the most effective engineering materials there is—and if you’re considering using them for your own projects, don’t hesitate to give them a try!

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The 4 Industries That Benefit from Aluminum the Most

The 4 Industries That Benefit from Aluminum the Most

Which industries benefit from aluminum the most?

  1. Building and construction
  2. Automotive
  3. Aerospace
  4. Food and beverage canning

 

 

Aluminum, as a material, is integral to our modern life. This versatile material can be found in almost everything, from beverage cans to aircraft to window frames made from aluminum profiles in the Philippines. When it comes to its variety of uses, no other metal can come close to aluminum.

Professionals and experts in different industries consider aluminum as their top choice of metal for different kinds of manufacturing purposes. In fact, there are even uses for aluminum that might not be immediately obvious at first; for instance, did you know that aluminum is a key part of glass manufacturing?

The reason that aluminum is widely used in all kinds of industries is due in part to its high strength, low density, and corrosion-resistant properties. Aluminum is also non-toxic which makes it perfect for almost any application that involves the packaging of food items. In addition to these, here are the top four industries that benefit from aluminum the most:

 

 

Building and Construction

Building and Construction

The 1920s first saw aluminum being widely used for construction and building purposes. The applications then were primarily focused on art deco structures and decorative detailing. The breakthrough, however, came in 1930 as the builders of the Empire State Building in New York City chose to use aluminum for the major structures within it such as the famous spire as well as the interior structures.

Today, aluminum is considered one of the most sustainable and energy-efficient construction materials. It is estimated that the amount of recycled content in aluminum building materials used today is somewhere between 50 and 85 percent. Certain LEED-certified buildings that are intensely focused on aluminum have won numerous awards for sustainability all over the world for it.

Aluminum structures can weigh up to 35 to 65 percent less than steel while providing the same amount of strength. In other words, any modern skyscraper would be impossible to build without the use of this metal.

 

 

Automotive

Simply put, aluminum builds a better vehicle. The use of aluminum in various automotive and commercial vehicles continues to grow because it offers the safest, fastest, and most cost-effective and environmentally-friendly way to increase the performance of the product.

Aluminum does all of these while also reducing emissions and boosting fuel economy which maintains and even improves the durability and safety of the vehicle. Thanks to its environmental advantages, aluminum is increasingly becoming the “material of choice” for various automakers, from mass-market vehicles like the Ford F-150 to luxury cars such as Land Rover, Mercedes-Benz, and Audi.

The benefits of aluminum in the transportation industry have also been demonstrated by the Aluminum Associations’ Aluminum Transport Group or ATG through research programs and related outreach activities.

 

 

Aerospace

Aerospace

Did you know that the advancement of rocket and aircraft technology can be directly tied to the advancement and production of aluminum alloys? Aluminum has always created the potential for mankind to fly both around the earth and into outer space—from the Wright Brothers’ use of aluminum in the engine of the first airplane to the use of an aluminum-lithium alloy in the new Orion spacecraft of NASA.

By weight, the airframe of an average modern commercial transport aircraft is composed of 80 percent aluminum. For the other parts of commercial airliners and military cargo or transport aircraft such as the wings, fuselage, and supporting structures, aluminum alloys are the preferred choice.

For space structures of all types, aluminum has always been the overwhelming choice ever since the launch of the Sputnik more than 50 years ago. Aluminum has also been used on the Apollo spacecraft, the Skylab, the space shuttles, and the International Space Station because of its ability to withstand the stresses that occur during launch and operation in space and its lightweight.

 

 

Food and Beverage Canning

Many of your favorite beverages are probably found under a pull tab or a screw top which is why aluminum cans hold a special place in the hearts of the people. The use of aluminum cans was first pioneered by Coors in 1959, and from then on, it has been increasingly used by other beverages such as sodas, sparkling waters, energy drinks, and even craft brew beers.

Because they are infinitely recyclable, aluminum cans are one of the most sustainable beverage packages. They can chill the contents quickly, provide a better metal canvas for printing, and perhaps most importantly, protect the integrity and the flavor of your favorite drinks!

Aluminum cans can provide long-term food quality preservation benefits because they can offer 100 percent protection against light, moisture, oxygen, and other contaminants. They are resistant to corrosion and do not rust which means they have one of the longest shelf lives of any type of packaging.

 

 

Key Takeaway

As technology continues to advance, expect to see the diversification of aluminum in many other industries besides the ones that have been mentioned here.

The importance of aluminum profiles in the Philippines and all around the world is steadily growing, so make sure that all of your demands are going to be satisfied by a trusted supplier.

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Copper vs. Aluminum: Which One Is Better Suited for Electronics?

Copper vs. Aluminum

Which one is better suited for electronics, copper or aluminum?

  1. Conductivity
  2. Physical properties
  3. Connections and terminations
  4. Platings and environmental issues

 

 

Copper and aluminum are arguably two of the most commonly used materials for conductors, electronics, and electrical equipment. Each of these metals has its own positive and negative characteristics that can affect how they are used in different applications. Because of these characteristics, both of these materials have been continually used in the electrical and electronics industry. While aluminum from suppliers like One Sky Aluminum is the more abundant of the two materials, the scarcity and demand for copper have caused wild fluctuations with its cost.

The debate over the advantages and disadvantages of aluminum vs. copper has been a topic of discussion for many years. However, many of the concerns that are brought up in this debate are usually based on old and sometimes inaccurate information. These concerns are usually centered on the very different characteristics and properties of the two materials and how they are suitable in the field of electronics.

This article aims to provide a comparison of the electrical and mechanical properties of aluminum and copper and how they can be used in various electronic products. Hopefully, this can help you assess your needs and make an informed decision on whether you should choose copper or aluminum for your applications.

 

 

Conductivity

Conductivity

Copper is one of the oldest known metals in the world. Thanks to its electrical conductivity and ductility, this metal has been heavily used by the pioneers of electricity such as Michael Faraday and Benjamin Franklin.

Aside from silver, copper is the most common conductive metal which is why it has become the international standard. In addition to the superior conductivity of copper, it also displays great thermal conductivity, thermal expansion, and tensile strength properties.

Aluminum, on the other hand, has certain advantages that make it attractive for specific applications even though copper has a long history as the metal of choice for conducting electricity. While aluminum only has 61 percent of the conductivity of copper, it only has 30 percent of its weight. This means that when electrical resistances are made the same, a bare aluminum wire can weigh half as much as a bare copper wire.

Aluminum is also usually less expensive when compared to copper conductors which is why during the 1960s and 1970s, it became the popular choice for household wiring. Due to low-quality workmanship at the time as well as the physical differences between the two metals, high-resistance connections were formed which then became fire hazards.

Today, aluminum alloys have been developed with properties that are more similar to copper in response to this.

 

 

Physical Properties

Typically, the physical properties of a metal refer to its thermal expansion and tensile strength. To be more specific, this concerns the ability of the metal to withstand the expansion of heat on the joints and forces that result from short circuits.

Even though aluminum does have a lower tensile strength than copper, it essentially has the same tensile strength for the same amperage capacity. This is important because as previously stated, the main area of concern would be the strength to withstand the forces during a short circuit.

The thermal expansion for aluminum is also 42 percent greater than that of aluminum which means that it can better expand and contract when used on electrical connections.

 

 

Connections and Terminations

Connections and Terminations

Over the past few years, the construction of aluminum products such as wires and terminals have been revised. In the past, most aluminum products were made of nearly pure aluminum but now, they are all made with much stronger alloys with physical characteristics that are similar to copper.

Aluminum wire terminations also now undergo much more severe test requirements which results in more reliable long-term connections as long as they are installed according to standards.

 

 

Platings and Environmental Issues

When exposed to the atmosphere, both copper and aluminum are going to oxidize. The chlorides, sulfides, or oxides of the base metal can make can make copper more conductive than aluminum. Because of this, aluminum joints with low resistance need to be plated in order to reduce oxidation.

Aluminum, when used for electrical and electronic purposes, depends on its plating in order to maintain the integrity of the electrical connection.

 

 

Key Takeaway

For many manufacturers, one thing they always consider is what percentage of an equipment or product is made with aluminum or copper. Most of them probably understand the difference between the cost of the two, but it is usually those that do not have personal experience with aluminum that is hesitant to change.

Nowadays, the performance of aluminum products that are designed to the applicable standards in the industry such as those provided by One Sky Aluminum is identical to those of copper. Whether you go with copper or aluminum, your expectations are going to be met as long as the standards are met and the components are installed correctly.

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4 DIY Projects You Can Do with Aluminum

4 DIY Projects You Can Do with Aluminum

What DIY projects can you do with aluminum?

  1. Felt-tip markers
  2. Solid aluminum ingots
  3. Dual rack towel holder
  4. Roof shingles

 

 

Despite being available for many years now, aluminum has only recently been gaining widespread popularity as a material for DIY projects. Designers and DIYers are drawn to aluminum because they can be formed into all kinds of shapes and sizes and they are easy to customize and join together. Aluminum products supplied by One Sky Aluminum can be joined in various configurations and shapes; all it needs are simple processes like tapping, bolting, or drilling.

Aluminum products are desired by DIYers and hobbyists alike because of a large number of shapes and sizes that are available for the material. When there is a need to create a custom project or structure without spending a lot of money on fabrication, aluminum is almost always the material of choice. Also, because of the way aluminum parts and products are assembled, builders are able to rework its design while it is still in the manufacturing phase.

If you are new to DIY aluminum projects or if you just want to do an easy project to get your feet wet, here are four projects you can do yourself using aluminum.

 

 

Felt-Tip Markers

Felt-Tip Markers

Also known as sharpies or magic markers, felt pens are staple supplies in the office. Usually, though, they are only sold in forms that are made from cheap plastic which makes them hardly worth keeping once the ink has run out.

Using the right power tools such as a lathe and a drill, you can actually make your own felt pen out of aluminum. Using aluminum for the body of the pen makes it sturdier and more durable, so it can be reused countless times. When you choose to make your own felt marker, you are also reducing the amount of waste you produce because instead of buying a whole new pen when your old one dries out, you just have to buy the ink cartridge because you already have the body.

 

 

Solid Aluminum Ingots

If you are willing to push your limits when it comes to DIY, you can also try casting your own aluminum ingots. Before you begin, however, you should know that this project deals with metals that are heated at a high temperature, so make sure that you are wearing the correct protective and safety gear.

For this project, you are going to need access to a high-powered furnace, but if that isn’t an option for you, there are a lot of resources online that teaches you how to make your own backyard furnace. Now, all you need is a few aluminum scraps you might have collected as well as any aluminum beverage cans you have lying about, and a metal muffin tray to pour the liquid metal into.

 

 

Dual Rack Towel Holder

Dual Rack Towel Holder

This basic DIY project uses aluminum profiles and extrusions to create a simple rack for hanging or drying your towels. The great thing about using aluminum profiles is that you can add or change the components of the towel rack as you see fit, potentially providing you with almost limitless customization choices.

For the sake of simplicity, try and use the same components throughout the project as much as possible so you can easily modify the design. The assembly of the project is pretty straightforward: lay out the parts in the shape of an “H,” take your screws and T-nuts, and connect the horizontal towel holders to the vertical rails.

 

 

Roof Shingles

If you or any of your family members have kennels, chicken coops, or sheds that are in desperate need of shielding from the harsh elements, you can actually do so using discarded aluminum cans. It is possible to make DIY roof shingles that are effective and fully waterproof using just a few common beer or soda cans.

You can do this project using just everyday tools you probably already have at home like a hammer, scissors or tin snips, and a circular saw. Cut both ends of an aluminum can and cut it down the middle using your scissors or tin snips to form a flat, rectangular piece of aluminum. Then, lay the flat piece of aluminum into a forming die and press it by hitting it with a hammer or stomping on it.

While making these DIY roof shingles can be tedious, the end result can be extremely satisfying because you are giving old cans a second life. Depending on the area of your roof as well as the style of the shingles you use, you can expect to use 900-1,250 cans per 10’x10’ roof surface area.

 

 

Key Takeaway

In our modern world, aluminum is a material that is being used almost everywhere. It is used in everything, from computer parts to pipelines, and even as a building material.

Malleability, extreme recyclability, and durability are just a few of the benefits you can expect when you use aluminum from suppliers like One Sky Aluminum, so the next time you end up with a decent piece of aluminum to work with, remember these unique DIY projects and let them be your inspiration.

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The Different Industries that Utilize Aluminum

Different Industries That Utilize Aluminum

What are the different industries that utilize aluminum?

  1. Construction
  2. Electrical engineering
  3. Transport
  4. Consumer goods
  5. Packaging

 

 

Aluminum is one of the, if not the most, versatile materials available in the world. Aside from this, it is widely available and makes up almost a tenth of the earth’s crust. It can be found everywhere and is only second to iron in being the most used metal in the world.

There are many kinds and types of aluminum profiles in the Philippines, and each and every one of them as a specific and ideal use. Nothing goes to waste. Due to its qualities, properties, and diversity, aluminum has become an integral part of modern life. It’s not an understatement to say that the world will find it hard to function once it is lost.

If every trace of aluminum was wiped from the face of the planet, several establishments and organizations are going to suffer. These are the industries that make a living off of aluminum and would cease to function without the material. All of them will be listed below.

 

 

Construction

The construction industry uses approximately 25% of the aluminum produced in the world. It has brought about many changes and innovations in the industry.

The continuously changing image of towns and cities, the functional, economic, and environmental qualities of modern-day megalopolises, and the countless skyscrapers that attract numerous tourists—all these were made possible with the use of aluminum in construction.

Its qualities are what makes it stand out from all the other construction materials. There aren’t many that are as lightweight, strong, resistant to corrosion, durable, and moldable as aluminum. In the hands of a master architect that has unlimited creativity, aluminum can be shaped into any shape and form to create structures that would be impossible to build using other materials.

 

 

Electrical Engineering

Electrical Engineering

Electricity is what sets everything in motion. Without it, many industries will end. Even the aluminum manufacturing industry itself would cease to function, which is why we should be extremely grateful that aluminum was discovered.

Aluminum isn’t just a universal structural material, it can also be used in the field of electrical or power engineering. Along with copper, aluminum is considered to be one of the best electrical conductors.

In some cases, it beats copper off the top spot. Weight is one of the most important factors for high-voltage power lines. These are the ones that transmit electricity over long distances like overhead power lines. For these applications, aluminum is preferred because it is light-weight.

 

 

Transportation

The transport or transportation industry accounts for 27% of aluminum consumption—the largest share across all industries—and it is expected to grow over the following years.

Think of all the different types of transportation available worldwide. Airplanes, bikes, cars, trains, even space shuttles; all these are made from aluminum. Although not purely made from aluminum, you can bet that they’re at least 50% composed of the material.

Aluminum is a favorite in the transport industry for the same reasons architects use the material. It is lightweight, easily formed to various shapes, durable, resistant to elements, and can withstand different weather climates and conditions.

 

 

Consumer Goods

Consumer Goods

We weren’t kidding when we said that aluminum has become an integral part of modern life. Most of the things you use in your everyday life are made from aluminum. Furniture, home appliances, machines, mirrors, equipment, and gadgets.

Manufacturers love to use aluminum for its affordability that is partnered with a perfect blend of beauty and practicality. These qualities are what made aluminum a success in the consumer goods industry. Gadgets can look reliable and sophisticated and remain light and robust. The same goes for aluminum furniture. Creators can make them look absolutely stunning with little effort because of the natural qualities of the material.

In recent years, aluminum has replaced former favorites like steel and plastic and the trend will only continue in the many years to come.

 

 

Packaging

There are two main things that make aluminum the best packaging material in the world.

First is it’s non-toxic. This quality removes the risk of poisoning and contamination regardless of the product or food being packaged and where it is shipped to. Second is its recyclability. Year after year, millions of aluminum cans are used and thrown. If aluminum weren’t such a recyclable product, we’d now be buried in decades-worth of aluminum waste. Luckily, aluminum is a unique material in that it can be recycled an infinite number of times.

On top of this, aluminum can be pressed into the thinnest sheets but still be able to protect goods from the harmful effects of bacteria, liquid, and light, ultimately allowing longer shelf life.

 

 

Key Takeaway

All these industries make use of different kinds of aluminum profiles in the Philippines. Without this miracle material, the construction, transportation, electrical engineering, consumer goods, and packaging industry would still be stuck in their old ways using materials that are not as effective and are far less efficient. Not only can this possibly lower quality, it can even increase prices.

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Three Main Types of Aluminum Alloys and Their Ideal Uses

Three Main Types of Aluminum Alloys and their Ideal Uses

What are the three main types of aluminum alloys and what are their ideal uses?

  1. Commercially pure aluminum alloys
  2. Heat-treatable aluminum alloys
  3. Non heat-treatable aluminum alloys

 

 

Aluminum is one of the most abundant metals and elements in the earth’s crust. It is also an exceptional material with several distinct properties and infinite uses which has earned it the title of “the miracle metal.” However, these aluminum products that we purchase from manufacturers like One Sky Aluminum aren’t 100% made from aluminum.

Products that are made from 100% aluminum are actually unheard of. Most of the aluminum items we use in our daily lives are actually made from different kinds of aluminum alloys. To make these alloys, different elements like iron, silicon, magnesium, copper, and manganese are combined with aluminum. The addition of these elements results in a product that have qualities of both materials.

In order for manufacturers to know what is added, these aluminum alloys are assigned a 4-digit number. The first digit indicates the main alloying element while the rest tell other details that we will not get into today. What’s important is that you know alloys are further categorized into different series using these numbers. Now that you know of this, we can discuss the three main types of aluminum, the different series under them, and the different ways they are being used.

 

 

Commercially Pure Aluminum Alloys

Commercially pure aluminum alloys are the closest thing we have to a pure aluminum material. Although they can be put under the non-heat-treatable aluminum alloy category, they are separated from the rest because these alloys are comprised of aluminum that has 99% or higher purity. Only one alloy series is included in this category and it is the 1xxx series.

The 1xxx series of aluminum alloys is known for being highly conductive of heat and electricity, corrosion resistant, ductile, and workable. All these qualities make it the perfect material for electrical applications like power grids and transmission lines. However, this aluminum alloy is most commonly used by the food and chemical processing industries for packaging.

 

 

Heat-Treatable Aluminum Alloys

Heat-Treatable Aluminum Alloys

The strength of heat-treatable alloys is produced through a process that starts with heat-treating and ends with quenching or rapid cooling. Heat-treating is when the alloys are heated to specific temperatures often reaching 900 to 1050 °F. After which, they are rapidly cooled in order for the solute atoms to freeze in place.

Under the heat-treatable aluminum alloys are the 2xxx, 6xxx, and 7xxx series which are combined with copper, magnesium, and silicon (magnesium silicide), and zinc, respectively.

The 2xxx series is incredibly strong and tough but is not as corrosion resistant as other alloys. To combat this poorness in atmospheric corrosion resistance, it is often clad with a 6xxx series or a high-purity alloy. Because of these qualities, it has become a widely known aircraft alloy.

The reason the 6xxx series is used together with the 2xxx series is that it has excellent corrosion resistance but moderate strength. Aside from this, it is also versatile, formable, and weldable. The most common use for this series is in architectural and structural applications and automobile production, although it can also be used to create marine and truck frames.

Another aluminum alloy that is used in the aircraft industry is the 7xxx series. This is a very high strength alloy which is often used in airframe structures and other highly stressed parts.

 

 

Non Heat-Treatable Aluminum Alloys

Unlike the heat-treatable alloys which are strengthened through heat-treating, non-heat treatable alloys obtain their strength through cold-working or strain hardening. This is a process were the metal is strengthened by continuously changing its shape without the use of heat. It involves rolling and stretching the aluminum into thin gauges in order to get stronger. There are also 3 series under this type namely the 3xxx, 4xxx, and 5xxx series.

In the 3xxx series, manganese is used as the principal alloying element. The material produced from the addition of this element good workability and moderate strength. Serving as a general purpose alloy, this series may be used in basic applications like the production of cooking utensils, heat exchangers, and aluminum beverage cans.

When silicon is mixed with aluminum—as it is with the 4xxx series—it lowers the melting point of the end product without at all affecting the brittleness, hence making the perfect material for brazing alloys and welding wires. This is the most widely used filler alloy especially when welding 6xxx series alloys for automotive and structural applications.

Finally, we have the 5xxx series which makes uses magnesium as an alloying element. Note that it only uses magnesium and not magnesium and silicon like in the 6xxx series. Aluminum alloys in this series are widely used for manufacturing, building, construction, and other marine applications because of their moderate to high strength, corrosion resistance, and good weldability. Examples of its applications include electronics, storage tanks, pressure vessels, and aluminum beverage can lids.

 

 

Key Takeaway

Manufacturers like One Sky Aluminum don’t just make use of a single kind of aluminum alloy. The materials they use depend heavily on the product they are making.

If it’s for food and chemical packaging, then you can easily assume that a commercially pure aluminum alloy is being used. For automobile or electrical applications? Heat-treatable alloys are best for the job. Need something for welding or architectural and structural applications? Then you may want to get a non-heat-treatable aluminum alloy.

These differences may not mean much for an ordinary person, but they matter a great deal to distributors and manufacturers. Simply using any aluminum alloy available is not acceptable. Information like this is crucial to the quality of their end products.

However, even if you are simply an ordinary person, it is still important that you know the differences in these aluminum alloys. Knowledge like this may come in handy when you’re renovating your house or undertaking some DIY projects!

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The Aluminum Advantage: Properties of the Miracle Metal

The Aluminum Advantage - Properties of the Miracle Metal

What properties does aluminum have that make it the miracle metal?

  1. Lightweight
  2. Strong and durable
  3. Conductive
  4. Ductile
  5. Corrosion resistant
  6. Recyclable

 

 

There are more than a couple hundred aluminum providers and manufacturers in the entire world like One Sky Aluminum. One reason for the overwhelming number of people building their business off of aluminum is the metal’s abundance.

Aluminum is the most abundant metal and the 3rd most abundant element in the earth’s crust as it makes up approximately 8% of it. However, it is never found free in nature. Aluminum is always combined with other elements to form compounds such as aluminum oxide and potassium aluminum sulfate.

At first, extracting aluminum from these compounds was costly and labor-intensive which meant it was a luxury item in the early 1800s. As years went by and technology advanced, scientist found an easier and inexpensive way of obtaining aluminum. All this resulted in the increased availability of affordable and high-quality aluminum – another reason why it’s so widely used to this day.

Besides its abundance and affordability, there’s another thing that makes aluminum worthy of the title “the miracle metal”—its properties. What these properties are and how they make aluminum such an ideal material will be listed and explained below!

 

 

Lightweight

Lightweight

The specific weight of aluminum is 2.7g/cm3 and that is about a third of the weight of steel, which makes aluminum a very lightweight metal. In some products, this is just an advantage but for others, this is an important and crucial detail.

Using aluminum in vehicles, for example, reduces dead-weight and lowers energy consumption while simultaneously increasing load capacity. Being lightweight also means that the shipping and handling costs are lowered which ultimately leads to cheaper production costs.

 

 

Strong and Durable

Aluminum isn’t just used for day to day products like kitchen utensils or soda cans, it is also trusted for some of the most extreme uses because of its high-strength and durability. Some of the many sectors that make good use of aluminum include the automotive industry, military forces, aviation, and even NASA.

The secret to aluminum’s strength is chemistry. When pure aluminum is mixed with other elements, it makes high-strength alloys that can be further strengthened through different processing techniques. This results in a finished product that is just as strong, if not stronger, than steel.

 

 

Conductive

In relation to its weight, aluminum is almost twice as good of an electrical conductor as copper. It’s innate and excellent electric conductivity makes it a very economical material for power transmission cables, electric bulbs, and other electric fields and applications.

Aside from being a good conductor of electricity, aluminum is also a great conductor of heat. In fact, it conducts heat better than all other common metals and is three times as conductive as steel. This is a property that is important in heat exchange applications which are commonly used in the petroleum, chemical, automotive, and food industries.

 

 

Ductile

Ductile

Ductility is a physical property that is associated with a material’s ability to be hammered thin or stretched wide without breaking and one very good example of a ductile metal is aluminum.

As a material, aluminum can very easily be fabricated into different forms and designs like sheets, shapes, rods, tubes, and wires. Because of this, products made from aluminum can be formed close to the end of the manufacturing process.

 

 

Corrosion Resistant

Aluminum is corrosion resistant because it generates a protective coating on its surface called aluminum oxide. This protective layer prevents the metal underneath from coming into contact with potential corroders like air and oxygen.

Even when the surface of the aluminum is scratched, the aluminum oxide layer will rapidly reform and retain protection. Moreover, this protective layer can be further improved through different types of surface treatments like painting or lacquering.

Possessing such a property makes aluminum particularly useful for constructing buildings and household utensils.

 

 

Recyclable

One of the most impressive properties of aluminum is its sustainability – it is a 100% recyclable and sustainable metal. There is a secondary metal sector within the aluminum industry that re-melts scrapped aluminum products and recovers the metal in it. There is no downside to this since only 5% of the energy required to produce new aluminum is needed in the recycling process.

On top of this, the basic use of aluminum lowers energy cost and carbon emissions in many applications similar to how cars made from aluminum function more efficiently and environmentally-friendly.

It doesn’t stop there, though, the aluminum industry is still making improvements in the primary and secondary processes of making aluminum to make it more environmentally efficient.

 

 

Key Takeaway

There are many reasons aluminum is such a widely used product but most of it boils down to its many amazing properties which got it the title of “the miracle metal.” It is lightweight, strong and durable, conductive, ductile, corrosion resistant, and recyclable.

These properties make for a versatile material that gives manufacturers like One Sky Aluminum a wide range of options in terms of product innovation and process improvements.

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Aluminum Philippines: 4 Beautiful Design Patterns of Railings

4 Beautiful Design Patterns of Railings

What are the 4 beautiful design patterns of railings?

  1. Pot Belly (Curved Railing)
  2. Chippendale Railing
  3. Aluminum Glass Railing
  4. Aluminum Cable Railing

 

 

When choosing the perfect railing for your stairs or balcony, you will likely go with an intricate design rather than the traditional and simple one. The material that would work best with this type of interior and exterior design would be aluminum because of its durable, and classic touch that it will provide for your home or office.

Aluminum in the Philippines are made with unmatched quality because they are the go-to material for construction and other industry needs.

Finding a reliable aluminum supplier in the Philippines will be tough work because there are many companies offering their services in the market. Choose the company that will provide you with quality material as well as beautiful designs to enhance the aesthetic quality of your home. Design is one of the primary considerations when you are choosing railings to install for your home or establishment.

The ornamentation and design of railings are what will make it stand out. Thankfully, there are a broad array of designs and styles that have become popular in the market. The beautiful design patterns of railings are perfect for stairs and balconies.

The next time you are going to visit your aluminum supplier in the Philippines, you may want to consider these design installations for your home:

 

 

Pot Belly Railing

(Source: Salt Creek Ornamentation)

Pot Belly (Curved Railing)

If you would like an elegant railing to go with your walkway, stairs, deck, or balcony, try the pot belly or curved aluminum railing. A durable and an aesthetically pleasing design option at the same time, this will feature a smooth and continuous handrail.

With many other color options, this is a popular choice for a rustic and glamorous style for your home. If you are looking for a graceful look and its curved railing will add dimensions to your home especially if it is installed in your balcony. It will give the illusion of a larger space. They can come in simple pipe rails to old world elaborate scrolls and castings.

It can be installed in commercial and residential establishments which confirm its versatility in style. The strong design will complement and reflect the design of your establishment. Belly style railings adds character to your establishment with its simple yet glamorous design. You can even incorporate other design patterns like a medallion or spirals in this aluminum railing.

 

 

Chippendale Railing

The Chippendale balustrade is inspired by the work of Thomas Chippendale who is an 18th-century English furniture maker, and its fretwork is heavily influenced by Asian design trends.

Its geometric pattern is usually set within a rectangular frame and is often in a continuous pattern. It is usually found on porches, decks, widow walks, and staircases.

It classic design has stood through the test of time and it can even be found in historic neighborhoods and you would see the great ambiance of well-preserved homes. This balustrade was even used by Thomas Jefferson in his Monticello home.

 

Aluminum Glass Railing

Aluminum Glass Railing

A simple and modern look would be an aluminum railing with glass design. Made with a clean look and a simple design, this is a great addition to your home if you want something more modern. By using this design, you can have a clear view of your surroundings. This railing can look great both in an indoor and outdoor setting.

What’s best about this type of railing is that it requires low maintenance since aluminum can be corrosion resistant and glass is not hard to clean. Although the standard color of this railing can range from lighter colors like white, you can explore other experimental choices and you have the flexibility to do so because they come in many styles and colors.

 

 

Aluminum Cable Railing

A simple but versatile design, an aluminum cable railing works in practically any type of application. It is a beautiful design choice for use on balconies, decks, stairs, windbreaks, terraces, and gates.

Its durability is courtesy of powder-coated aluminum posts and its clean design makes it one of the simplest and economical railing system in the market. It will be a strong installation in times of natural disasters since the cable will hold the railing’s guard down. Homeowners will feel confident in the resilience of this railing system.

It is unique and robust with a modern look to it. It is not too ornamental which is the reason for its whole appeal.

 

 

Key Takeaway

Choosing a beautiful design pattern for your railing installation would be possible with a reliable aluminum supplier. Be transparent in your requirements and your expectations in the railing systems. Evaluate your space and see if the design pattern you have chosen will blend into the overall architectural structure of your establishment.

Different colors and designs of railing are available in the market and the suitable material for them is Aluminum. A structural and beautiful design material that will be a versatile choice for your home and establishment.

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Aluminum Philippines: Why You Should Install Aluminum Windows for your Home

Why You Should Install Aluminum Windows for your Home

What are the reasons why you should install aluminum windows for your home?

  1. Thermal Performance
  2. Durability and Low Maintenance
  3. Affordability
  4. Design Flexibility
  5. Finishes
  6. Environmentally Sustainable
  7. Lightweight Quality

 

 

When choosing window options, one of the best choices from the selection is aluminum. The Philippines is one of the countries that enjoy the benefits of using aluminum in their homes.

With a reliable Philippine aluminum supplier, the highlight of their functionality can be yours as well. They are beneficial in terms of design and function, and while there are other popular choices in the market, aluminum windows are rising fast in being the primary choice in both the interior and exterior design of homes.

There are multiple advantages in having aluminum windows in your home. This can contribute to an excellent quality of your home or establishment.

Aluminum has been known to be incorporated in various of industries with many benefits that are tagged to their name and they are the following:

 

 

Thermal Performance

Aluminum windows provide excellent thermal and sound insulation which will meet your building’s regulations. The efficiency of thermal performance in aluminum windows is higher than wood or vinyl frames.

Aluminum frames produced in high quality have a high performing benefit which will exceed energy efficiency standards and can provide improvements in your home’s heat regulation and heat loss through windows by at least 60%.

 

Durability

Durability and Low Maintenance

Aluminum windows are sturdy and robust, all the while being easy to maintain. It has corrosion resistant and weather resistant properties as well. They can be exposed to harsh weather conditions without a trace of damage. Unlike other types of windows, they will not swell, crack, split or warp over the duration it is installed in your establishment.

This ensures that the product will stand through the test of time and its extended product life will mean more opportunities of benefit for your structure.

 

 

Affordability

Framing options can be quite costly but aluminum frames are significantly less expensive. Not only are they functional, they are economical as well. They can have a domestic and commercial appearance all at the same time.

It is also important to note that even with their affordability, they are three times stronger than Polyvinyl Chloride (PVC) and 4.3 times stronger than wood. Aluminum is ideal and a cost-efficient selection from the market. Add that to the myriad of benefits you will get from it, and you’ve got yourself an excellent deal.

 

 

Design Flexibility

The wide range of designs will enable you to customize to your heart’s desire. Combine that with the material strength and flexibility, aluminum will allow you to design your home and blend into your specific décor.

In production, it can easily follow custom specifications because of its versatility. A very large selection of customization options is available when you choose the right finish and glasses for an aluminum frame.

 

 

Finishes

Since finishes have been mentioned, the choice of finishing will further beautify the aluminum window you are planning to install in your home. You can choose to have a powder coating finish that will not require repainting. It also has a wide color range to give you the freedom to choose the required appearance of your window. Some of the usual finishes include unique pearl, metallic, and timber.

You can also get the best of both worlds in design and functionality when you choose an anodizing treatment can provide a reliable corrosion resistance and a wide range of color options at the same time.

 

 

Environmentally Sustainable

Environmentally Sustainable

Aluminum is environmentally sustainable and it offers the highest recycling rate compared to other metals. The process of recycling an aluminum only require five percent of initial energy.

This differentiates it from other materials and reinforces its sustainability, not to mention that it can deflect UV and infrared rays which is an additional point to safety.

 

 

Lightweight Quality

Aluminum windows have a lightweight quality that makes them stand out from other framing options. They have been used in construction, automobile, and other manufacturing industries thanks to this property. This means that they don’t bear heavy weights on your property which will come in handy come a natural disaster.

It also provides comfort for those who will be using them because you would not need to put too much effort into maintaining them as they can be cleaned with simple ways.

 

 

Key Takeaway

Aluminum windows are the best option for installation in your home. Aside from being flexible both domestically and commercially, an aluminum window-clad home will be stylish and efficient as well. Consider thinking about these benefits the next time you visit the nearest aluminum supplier.

You will be having the best window installation in the neighborhood and your home will be efficient while remaining aesthetically pleasing.

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Choosing the Right Aluminum Grade for Your Project

Choosing the Right Aluminum Grade for Your Project

What are the things you need to consider when choosing the right aluminum grade for your project?

  1. Strength
  2. Formability and Workability
  3. Machining
  4. Cost-Effective

 

A common metal that is used for both industrial and non-industrial applications is aluminum. If all the different industries that are using it as their primary material isn’t enough, the durability and capabilities of this metal for physical and structural demands will cause you to turn your attention to it.

In the Philippines, aluminum suppliers know that there are different aluminum grades—meaning you have to check their suitability to your project. Choosing the correct aluminum grade for your intended application can be tricky because there are a lot of options to choose from. The selection has different purposes that may not be suitable for your project so you have to know their properties and if it will meet the demand of the said project.

Keep in mind that knowing the different aluminum grades available to you is important for you to come up with a specific structure.

To further discuss, this article aims to help you choose the right one for your project. Also, don’t be afraid to ask your reliable aluminum supplier in the Philippines for some guidance on it.

Strength

Strength

If you are after the strength and durability of an alloy, you can opt to use alloy 2024. It has a combination of high strength and has an excellent fatigue resistance.  It is also commonly used when a good strength-to-weight ratio is desired. This grade can also be machined to a high finish. Combining formability with machining ability is what makes it strong. It can be formed in the annealed condition with subsequent heat treating if it is needed.

You can also check out alloy 3003, which is the most widely used of all aluminum alloys. It is a commercially pure aluminum with added manganese to increase its strength. This makes it 20% stronger than the 1100 grade. It has excellent corrosion resistance and workability. It can be deep drawn, spun, welded, or brazed. It also has a fatigue strength higher than most aluminum grades.

Another option you could consider is alloy 5052, which has a good resistance to marine atmosphere and saltwater corrosion. Plus, it has excellent workability. Its great formability is evidenced by its ability to be easily drawn or formed into intricate shapes.

 

Formability and Workability

Formability is one of the things you need to consider when choosing an aluminum alloy. Aluminum’s low-density and high-strength profile are what makes it a suitable material for product manufacturing. If you value a lightweight and strong quality for your product, then aluminum is the suitable choice for you.

Alloy 1100 is the aluminum grade that is a commercially pure aluminum. It has a soft and ductile property paired with its excellent workability. This is ideal for application with difficult forming because it also has a high rate in welding. This means that it can be welded using any method; although, it is important to note that it is non-heat-treatable.

This grade has an excellent resistance to corrosion and is commonly used in the chemical and food processing industries.

 Machining

Machining

Aside from workability, you also have to include machining into your considerations.

For this criteria, the 6000 series of alloys are the most popular class of aluminum alloys for extrusion. It is made of magnesium and silicon, which allows for easy machining because they are easy to form from the time it is put to the machine to its completion.

Its mechanical properties of tensile strength, density, ductility, formability, weldability, and corrosion resistance, will serve as its advantage to fulfill the machining requirement.

Their strength and ability to withstand corrosion is what makes it stand out. This grade makes them the common choice for structural applications that require durability. Examples of these products are solar panel racking and mounting systems.

 

Cost-Effective

Aluminum applications can be pricey but the 6063 grade is not one of them. They are one of the most affordable material in the market. With the alloy’s heat tolerance, strength, and smooth surface, you get the value of your money without compromising your budget. This alloy is popularly used for window and door-frames, tubing, and heat sinks.

Another similar grade to the 6063 is the 6463. With the same characteristics, they are also cost-effective with durable qualities. The 6463 is designed to receive bright-dip anodizing to achieve an aesthetic surface of highly reflective, mirror-like finish. You can see these in decorative trims, light frames, shower doors, and reflectors.

 

Key Takeaway

When choosing the right aluminum grade for your project, you have to know firsthand the requirements and structural demands that will be asked of the material. You should be knowledgeable of the suitable alloy grade that you need to get before you begin the project.

Knowing an efficient aluminum supplier in the Philippines is one way to help you to make your product with quality and functionality.