Tag: one sky aluminum

Aluminum in Transportation: Automotive, Aviation, Rail Systems

Aluminum In Transportation Automotive, Aviation, Rail Systems

What are the applications of aluminum in the transportation system?

  1. Aviation and aerospace
  2. Automotive
  3. Rail

 

From simple aluminum by One Sky to the most intricate designs of aircraft specialists. Wherever we go, we’ll always come into contact with aluminum or aluminum made products. Aluminum has played a vital role in the development of our transportation systems.

From aircrafts to trains, aluminum is the preferred material to boost overall efficiency and safety. The use of aluminum has been one of the best solutions for improved transportation. Throughout history, we have been searching for the best materials for transportation innovations.

 

Aviation and Aerospace

Aviation And Aerospace

Aluminum and aviation have had a long history and it has been the best choice of material to use for aircraft. Prior to using any form of metal in airplanes, wood was used to build the first airplane. It was only until the late 30s to early 40s when aluminum became the number 1 material for aircraft construction. But before the 30s and 40s, German aircraft designer Hugo Junkers built the world’s first full metal airplane in 1917. He used an aluminum alloy known as duralumin.

With the rapid development of aviation technology, the goal of aircraft composition remains the same, build lightweight aircrafts that can carry heavy loads in the air. This goal was made possible with the use of aluminum and the improvements of aluminum alloys that engineers currently develop. Today’s aircrafts are composed of almost 80% aluminum. Aviation technology has stretched the development of aluminum by leaps and bounds, with alloys that have the strength and resilience that is comparable to steel and yet only weighing a third of steel mass equivalents.

Aircrafts are typically made of 7075 aluminum alloy sheets or pressed panels that are held together by rivets. Though composite materials are said to be the future of aircraft design, aluminum is still the best choice of aircraft designers due to the cost and recyclability of aluminum. And in terms of safety, aluminum still has the advantage over composites. Aluminum is not only prominent in aircrafts but in space crafts as well. Many modern space crafts are composed of 60%-90% aluminum.

 

Automotive

Unlike the aviation industry, aluminum use in automobiles isn’t as widely used. Though we are seeing a higher demand for aluminum use in vehicles. This is due to the rising attention for better fuel economy and increased vehicular performance. In 2014, 2.87 million tons of aluminum was used in the production of vehicles around the world. Every gram of aluminum used in the production of a vehicle in replacement of steel reduces the overall weight of a vehicle.

Replacing steel for aluminum, you can shave more than 40% of a vehicle’s weight. A lighter car can perform better than a heavier car. With the advancements of aluminum technology, almost every component of is made of aluminum alloy; the radiator, body panels, engine block, cylinder head, engine internals, transmission, and even suspension components. The first aluminum car ever built was the Durkopp sports car, constructed in 1899. What was once a premium material for vehicles is quickly becoming available in economy vehicles.

Aluminum is also amazing at absorbing impact and distributing shock. It’s much better at absorbing impact compared to steel. When aluminum deforms or bends, the area of impact will be localized while the rest of the body will retain its shape. This improves an aluminum constructed vehicle’s overall safety.

 

Rail

Rail

The incorporation of aluminum in rail transport can be traced back to 1894, when John Pierpont Morgan, owner of a rail company started producing lightweight passenger seats made of aluminum for trains. Then in 1931, the first all-aluminum freight car was made. This has boosted the rolling efficiency of freight cars by miles.

In modern times, aluminum freights are used to transport coal, minerals, and various resources via the rail system. Aluminum rail carts are a third lighter than their steel counterparts. This allows them to carry heavier loads and resist corrosion. There are aluminum freight carts that have been in service for over 40 years. With proper maintenance, these carts can still perform like brand new.

High-speed trains make use of aluminum because it is easy to form and manipulate. Allowing train designers to create truly aerodynamic shapes. The malleability of aluminum allows designers to work maximum flexibility and free play with minimal protruding parts or awkward sections and reduce the bends in rails to reduce resistance from friction.

 

Key Takeaway

Aluminum has greatly improved the technology of the world’s transportation systems. These advances allow our vehicles to achieve better safety, efficiency, and improved performance. But the developments don’t stop here, aluminum is still being widely used and is still in the process of evolution. For any of your aluminum needs, you can click here to view One Sky aluminum products and services.

One Sky Aluminum: History of Aluminum Cans

One Sky Aluminum History Of Aluminum Cans

What is the history of aluminum cans?

  1. 17th-century attempts
  2. Tin cans
  3. Aluminum overhaul for cans

 

Aluminum cans have gone through a rich history of evolution and it was the perfect solution to the age-old problem of food preservations. Today, dozens of metal fabrication companies can easily produce thousands of aluminum cans in a day. But back then, they didn’t have such capabilities. Let’s take a deep dive into the history of aluminum cans and see how far One Sky aluminum products are today.

 

17th Century Attempts

17th Century Attempts

Before we talk about the aluminum can itself, let’s go all the way back to when the development of the can began. Today, cans are used for food and beverage preservation. It’s a widely popular product in modern times, that’s why food preservation today is no problem at all. But in past ages, the mobility of preserved food and preserving food itself was a problem.

Traces of the idea of preserving food in cans can be traced back to 1795. Napoleon Bonaparte was looking for a way to preserve and transport food for the French military. The French military was in the middle of a war and they had difficulty with nourishing their soldiers on the battlefield. Many soldiers would not only lose their lives from enemy fire but from starvation and malnutrition as well.

Because of this difficulty, Napoleon offered 12,000 francs to someone who would invent an effective way to preserve food in massive amounts and make it easily accessible for transportations. 11 years later, in 1806, a French confectioner and the father of canning, Nicolas Appert discovered that cooked food inside a sealed jar will not go stale or spoil unless the seal broke.

Nicolas Appert developed a way to preserve food in jars by sealing the lid of a glass jar with a cork and sealing wax. This was the first time in history when food could be preserved without ruining its quality. Though his new innovation was perfected after the French War.

 

The Tin Can

Appert’s innovative breakthrough presented issues in terms of transportation. His glass jars were fragile and would break easily if the containers experienced any form of shock. A new packaging method had to be devised. British merchant, Peter Durand had an idea that was passed on to him by Frenchman Philippe de Girard. This new idea that he received from the Frenchman was to develop a tin can. Peter Durand patented the first tin can on 1810.

Tin cans were the ideal choice for food preservation at the time. They were cheaper to produce and easier to transport compared to glass. But this was considerably still expensive at the time. The process of producing a tin was labor-intensive. Every tin can have had to be handmade. During those times the maximum number of cans a workman could produce in a single day would only amount to around 60 cans.

Preserved food in tin cans was quite expensive for regular consumers to acquire. The target market for food preserved in tin cans was the upper class. Though these tin cans were a staple for the British Army and the Royal Navy. Around 1846, a man named Henry Evans invented a die device that helped speed up the process of can production. With this new invention, the rate at which cans were produced reached up to 6 to 60 cans an hour.

Around the first half of the 20th century, aluminum was incorporated into the production of cans. Though there were no aluminum cans till the 1960s, aluminum was used as the lid of tin cans. Making use of aluminum lids made the cans easier to open as an aluminum lid was more flexible compared to steel or tin.

 

Aluminum Overhaul for Cans

Aluminum Overhaul For Cans

At the end of the last World War, there was a sudden abundance of aluminum. Due to the large surplus of this metal, prices of raw aluminum dramatically dropped and many companies started to capitalize on this. The food and beverage packaging industry took advantage of the world’s excess of aluminum.

In 1960, beverage companies started producing aluminum cans as a method to store and preserve their drinks. Studies at the time showed that the public preferred aluminum cans over tin cans. This was because aluminum did a better job at preserving the taste of the packed drink. Aluminum cans were lighter and stronger compared to their predecessors, they also chill faster and keep cold longer than tin cans.

This age of aluminum cans would last until present times. Aluminum is easily recyclable and each molten aluminum can 100% be reused and remolded into new cans. This has helped us advance the technologies of food preservation.

 

Key Takeaway

Fast forward to modern times, aluminum cans are still being widely used today. This is because of the advantages that aluminum presents: protecting the taste and quality of the food or beverages stored, extending the shelf life of the food or beverage stored, portability, temperature retention, and lightweight and tough. For all your aluminum needs, One Sky is the go-to company. For more information, click here to learn more!

How Aluminum Profiles Can Help in Philippine Engineering

How Aluminum Profiles Can Help in Philippine Engineering

How can aluminum profiles help in Philippine engineering?

  1. Easier formation products
  2. Helps ensure the strength of structures being built
  3. Aluminum profiles undergo a safe and strict process before being used
  4. Ensure that metallic structures are resistant to rust and corrosion
  5. Aluminum is one of the most affordable metals

 

 

Aluminum is one of the most valuable metals in the world! It has many uses, mainly when it comes to the engineering, construction, and industrial world. In fact, numerous aluminum profiles in Philippine engineering are used for various projects, especially for the construction of upscale and high-end properties. Either way, aluminum profiles can be a great asset that every engineer would want to get ahold of!

So now, you’re probably thinking, how exactly can aluminum profiles help in Philippine engineering? Luckily for you, aluminum profiles in the Philippines can help a lot! Here are some of the best examples of such:

 

 

Using Aluminum Makes It Easier to Form Products

One thing that most people don’t really know about aluminum is that it is actually malleable. With that kind of quality that a metal like an aluminum can possess, it makes construction easier to handle as this makes them easier to form into various products! This is also especially true for those that are wondering if aluminum can be easily pressed for work, which is done by heating aluminum up.

This is especially essential for the engineering world as it helps make their projects easier to handle. Using aluminum profiles for construction projects can also be a great way to practice efficiency as they can make great metals to use for practically anything they have in mind, therefore widening their options!

Another thing to take note of is that this can be great to use for any project that engineering has to offer! Various aluminum products such as rods, profiles, sheets, foil, and many more have proven to be extremely useful in times of innovation, even for projects outside of engineering!

 

 Aluminum Profiles Can Help Ensure the Strength of Structures Being Built

 

Aluminum Profiles Can Help Ensure the Strength of Structures Being Built

Of course, another thing to note about aluminum is that it is one of the strongest metals to use for anything, especially engineering. Most industries test their products before putting them to use to ensure that the quality is up to par and meets the standards of those who need it, making it more assuring that their establishments, mechanisms, products, and structures will stand against the elements and through the tests of time!

When it comes to engineering in general, strength and durability are two of the most important things to ever come into the picture! With them in play, most structures are able to become as recognizable as they are today!

 

 

Aluminum Profiles Undergo a Safe and Strict Process Before Being Used

Aluminum profiles are great for numerous projects in mind, especially with the first two paragraphs that have been written about the product! What many can be assured with when it comes to using aluminum profiles is that they undergo a safe and strict process before being used for anything, making them more effective and efficient to use!

In case this hasn’t been mentioned before, aluminum is one of the most malleable metals to be used for any project in mind, which involves it being heated and pressed to form them into certain products. With this process in mind, industries that entail the use of aluminum profiles can be more likely availed for any engineering projects there is! Plus, it simply shows that the qualities that this metal can possess are not to be disregarded easily!

 

 

Aluminum Can Help Ensure that Metallic Structures Are Resistant to Rust and Corrosion

Aluminum Can Help Ensure that Metallic Structures Are Resistant to Rust and Corrosion

Rust and corrosion are two things that most engineers and creators avoid for their products, especially when it comes aluminum. Luckily, aluminum profiles used in Philippine engineering projects are guaranteed to be resistant to rust!

With that being said, no one would ever have to worry about rust affecting their structures anymore! Although it is important to note that corrosion resistance varies, ultimately, it all depends on the certain grade of aluminum that can definitely last longer against corrosion.

 

 

Aluminum is One of the Most Affordable Metals

Of course, last but not least, one of the most important things when it comes to dealing with using aluminum profiles for Philippine engineering projects is none other than cost—and fortunately, aluminum doesn’t cost that much to buy and use!

Far from the times when aluminum was regarded as one of the most expensive metals in the world, aluminum has now been regarded as one of the most affordable metals that one can avail for anything, especially for engineering—and with that to consider, aluminum profiles in the Philippines can really be pragmatic!

 

 

Key Takeaway

Aluminum is surely a great asset for each and every engineer to have, especially with these 5 points to take into consideration! Aluminum profiles in the Philippines have certainly cemented themselves as one of the most effective engineering materials there is—and if you’re considering using them for your own projects, don’t hesitate to give them a try!

Why You Should Trust Metro Manila Stainless Steel Suppliers

Why You Should Trust Metro Manila Stainless Steel Suppliers

Why should customers trust Metro Manila stainless-steel suppliers?

  1. Quality-Testing
  2. Versatility
  3. Grade Selection
  4. Recyclability
  5. Innovation
  6. Longevity
  7. Easy to use

 

 

Stainless steel suppliers in Metro Manila have continued to provide exemplary products for their customers! That in and of itself is enough to guarantee trust among customers of these kinds of businesses—which, of course, will surely be the main focus of this special article. After all, trust between businesses and their customers should be an important thing to always consider!

Of course, there should be several reasons for one to consider when it comes availing for the services of stainless steel suppliers of Metro Manila and other parts of the country, all of which encourage you to trust that these companies are able to deliver quality services and products for their customers! With that being said, here are some of the best reasons as to why you should trust stainless steel suppliers from metro manila:

 

 

Quality-Tested

Quality-Tested

One of the most important things when it comes to dealing with products like stainless steel is that their quality should be at the top of everyone’s satisfaction! Since stainless steel is the central focus of the article, it’s important to note that many of the products that are manufactured by stainless steel suppliers are tested before they are made for purchasing.

Tests conducted to test their durability, tenacity, and resistance to other elements are some of the known tests for quality assurance—which is great for those who want to make sure that their products are of the highest quality!

 

 

Versatility in Usage

Of course, another of the most important things that should be considered is none other than versatility. Since most customers of businesses are known for being multi-taskers and on-the-go, they usually look for products that have more than one use.

Thankfully, and luckily for them, many modern products manufactured using materials provided by stainless steel suppliers from Metro Manila are made to suit the needs of many of their target customers, making versatility an integral factor to consider.

 

 

Different Grades to Choose From

Different Grades to Choose From

Since the fact that their products are quality-tested before shipping has been mentioned previously, this is actually why: Grades are meant to indicate the different factors that each and every stainless-steel product may come equipped with, therefore ensuring that not all are the same. When it comes to this, there are several grades for anyone to choose from, making it easier for you to know exactly what you want in a stainless-steel product!

 

 

Recyclability

This is actually one of the best things to expect when dealing with a stainless-steel supplier from Metro Manila! Since the environment is not exactly in the best shape today, being able to recycle some of the products we use is important in preserving nature—which is why the fact that many of their products are recyclable is a total game-changer for the stainless-steel supplying industry!

Recycling is one of the most important factors to ever consider when it comes to purchasing any product in mind, including those that are constructed using stainless steel. With this in store, trust is guaranteed to be built!

 

 

Innovative Products

Of course, this is one thing that is guaranteed to build a huge trust between companies and their customers! Since versatility has been mentioned in this article, innovation is definitely not far behind!

For instance, some of the best examples of these products are soaps made from stainless steel is a great example to consider as, though it is not actually soap, it is built to neutralize odors, especially those that come from the kitchen after cooking! There are more and more products that fit into this aspect, many of them are provided for you by your trusted stainless-steel supplier in Metro Manila.

 

 

 

Long-Lasting

Long-lasting products are important for aid in everyday tasks today—and, while stainless-steel isn’t exactly indestructible against the worst conditions, you can be assured that many of their products are able to last as long as you want and need them! Plus, they’re easy to maintain, making it easier for you to keep them around for a substantial period of time!

 

 

Long-Lasting

Easy to Use

Everything else is already complicated as it is—so, why not introduce a bit of ease for your customers when it comes to using stainless-steel products? That way, they can trust that the products made and provided by stainless-steel providers wouldn’t be too hard to use—and if they are still a little complicated to get the hang of at the first try, suppliers are sure to provide instructions on how to use them, as well as safety precautions to match!

 

 

Key Takeaway

These 7 reasons should be more than enough to encourage you to trust your local Metro Manila stainless-supplier to provide you the best and topnotch products! Nothing the best is guaranteed for their customers—and with One Sky aluminum, stainless-steel that is fine and quality and fair in quantity is a definite guarantee!

Safety First: What You Need to Know When Working with Aluminum Profiles in the Philippines

Safety First What You Need to Know When Working with Aluminum Profiles in the Philippines

What safety precautions should you know when working with aluminum profiles?

  1. Safe lifting techniques
  2. Proper material handling
  3. Heat and fire protection
  4. Beware of dust clouds

 

 

The aluminum industry, as well as the Aluminum Association, all agree that the safety of the workers and all the consumers that use their products should always come as the top priority. The data about illness and injury gathered by the Aluminum Association seem to indicate that manufacturing plants for aluminum profiles in the Philippines and in other countries are relatively safe spaces to work in.

Every day, millions of pounds of aluminum are all safely melted, cast, or extruded in foundries, casthouses, recycling, and reclamation plant all around the world. Just like any manufacturing process. However, there are still hazards and risks that are inherently involved in the fabrication and production of this metal.

But these hazards can be minimized or even eliminated entirely as long as careful attention is given to safe handling practices. Here is some general information on the safety precautions you should know when handling aluminum profiles:

 

 

Safe Lifting Techniques

The process of manufacturing aluminum profiles makes use of equipment such as fixed dummy blocks, extrusion tooling, and other similar heavy components. People that work with aluminum profiles, therefore, need to handle these items, often with great difficulty. Lifting using awkward positions create a constant risk of injuries.

In order to prevent these injuries, familiarize and train yourself in the correct lifting procedures. Use the appropriate back support belts whenever lifting anything heavy. Take a moment to find the best spot as well as the best way to lift a particular object to minimize the time you need actually lifting. Lastly, heavy lifting of the aluminum profiles should be done not with the back but with the legs. Avoid twisting and jerking your body when getting the item off of the ground.

 

 

Proper Material Handling

Proper Material Handling

Many aluminum fabrication and manufacturing plants have reported that the highest frequency of injuries happens when moving tools, profiles, and other items through the plant.

When using an overhead crane to move around aluminum profiles, make sure that the operator has received the proper training and certifications. If you are the one operating the machine, avoid sudden stops and starts which may cause you to drop the load. Do not stand near or under a load suspended from a crane even if the rack is empty. Move out of the way immediately if a load is coming toward you.

One of the more frequent injuries in an aluminum profile plant is to the hands. So avoid handling heavy, awkward tools especially if you aren’t using the proper lifting equipment. Keep your fingers away from puller teeth or jaws and stretcher jaw as to not injure them. The cut ends of aluminum profiles are also extremely sharp so exercise extreme caution.

 

 

Heat and Fire Protection

The temperatures required in the process of extruding aluminum are very high, making it hazardous to human contact. However, the outward appearance of aluminum metal usually gives no warning when it is hot. Certain parts of the press, tooling, and other equipment also experience similar high temperatures.

Make sure that any exposed workers, personnel, and even visitors to the work area should be properly informed in avoiding hot metals and other materials. Correct procedures should also be implemented to help avoid accidental contact.

Because most aluminum profile presses operate at relatively high pressures using mineral oil hydraulic systems, there is a high potential for fire. A leak in a hose, pipe, or fitting can cause the extremely flammable hydraulic oil to spray out. And since the process of making aluminum profiles is a highly thermal one, there are many sources of ignitions.

 

 

Beware of Dust Clouds

Beware of Dust Clouds

Working with aluminum requires performing activities such as polishing, grinding, cutting, sanding, sawing, and scratch brushing. This generates fine particles of aluminum, more commonly known as powder, fines, or dust, which can be potentially explosive.

In the case of making aluminum profiles, an explosion can result when ignition happens while the particles are suspended in the air as a dust cloud because the burning can extend from one particle to another very quickly. Welding equipment, matches, faulty electrical equipment, static electrical charges, cigarettes, cutting torches, and open flames are all potential sources of ignition in an aluminum profile manufacturing plant.

Qualified personnel in a fabrication plant should determine the degree of hazard presented by dust clouds by conducting laboratory testing. Dust collection systems, whether it is the wet or dry type, allows you to safely collect potentially explosive aluminum dust. Ensure that your facility has exhaust hoods or enclosures which can efficiently pick-up the dust from equipment and machines.

 

 

Key Takeaway

If you ever need to work with aluminum profiles in the Philippines, consider these safety precautions and wear the proper protective equipment such as safety masks and goggles to prevent small metal parts from getting into your body.

Wear protective gloves to protect your hands from the sharp edges and corners of aluminum profiles as well as being contaminated. Last but not least, avoid working with aluminum profiles if you are already experiencing health issues and heart problems.

Everything You Ought to Know About Aluminum Profiles in the Philippines

Everything You Ought to Know About Aluminum Profiles in the Philippines

What are the things you ought to know about aluminum profiles in the Philippines?

  1. Types of aluminum profiles
  2. Types of surfaces
  3. Advantages of aluminum profiles
  4. Uses of aluminum profiles

 

 

An aluminum profile, also known as an aluminum frame or an aluminum extrusion, is a building material that can be commonly found in windows and doors.

In countries like the Philippines, aluminum profiles are formed using a process called bulk plastic deformation which sees a billet of aluminum first heated to a specific temperature that is still comfortably below the melting point of the material which ensures the plastic flow of the metal. The heated billet of aluminum is then forced through a tooling die that is designed to form and shape the material into a specific profile cross-section.

While it might seem like the process of creating aluminum profiles takes a lot of effort, it has a lot of advantages. Aluminum profiles are actually lighter, stronger, cheaper, and uses less material than its solid counterparts. Profiles can come in a wide variety of shapes so you can always find a suitable one for your specific case.

Now that you are somewhat familiar with how aluminum profiles are made and why it’s important, here are the other important things you need to know about it:

 

 

Types of Aluminum Profiles

Types of Aluminum Profiles

Aluminum profiles can be fabricated in a wide variety of types and thicknesses. These profiles can also feature a wide range of intricate, hollow spaces that can be specified according to the end use application. Having different types of aluminum profiles as well as internal voids allows you to satisfy a variety of needs and applications and any performance or weight requirements.

The most common type of aluminum profile is the hollow beam profile which is simply a variation of the square aluminum profile. There are also other profile types such as single-radius, L-shaped, and triangular profiles.

 

 

Types of Surfaces

One of the byproducts of the extrusion process is that sometimes, there can be small and barely visible lines present on the surfaces of the aluminum profiles. These marks on the surfaces of aluminum profiles are the result of the tools used for the extrusion process.

If you need these lines removed, though, the aluminum profile needs to undergo additional surface treatments. There are also a few secondary surface processing operations such as face milling that can be done after the primary extrusion forming process of aluminum profiles in order to improve its surface finish.

These post-processing operations can even be customized according to the specifications of the customers in order to improve the geometry of the surface. By reducing the overall surface roughness of the aluminum profile, the finished part itself can also be improved.

Additional surface processing is usually specified in applications where the parts are required to be positioned precisely or where mating surfaces must be controlled tightly. Treating the surface can also improve the hardness of the profile, add electrical insulation to the intrusions, and add corrosion resistance.

 

 

Advantages of Aluminum Profiles

Advantages of Aluminum Profiles

Aluminum is the material of choice for profiles, shapes, and extrusions because it has the necessary mechanical properties and characteristics that make it ideal for shaping and forming. Because aluminum metal has high malleability, it can be readily shaped into a variety of sections without using much energy on the forming or tooling process.

In addition, the melting point of aluminum is typically half that of steel which means that the entire process of aluminum extrusion expends a relatively low amount of energy. This translates into low manufacturing and tooling costs, as well as reduced carbon footprints.

Lastly, because aluminum also has a high strength-to-weight ratio, it makes an excellent material for industrial applications.

 

 

Uses of Aluminum Profiles

Aluminum profiles are typically used in industrial automation applications such as the production lines used in the manufacturing industry. This material is certainly strong, but it is also light enough that any products that make use of it can be easily assembled and used without the need for power tools  or heavy equipment. Because of the specific tolerances that are present in the manufacturing of aluminum profiles, it can also be built and assembled into an almost endless number of configurations as necessitated by the structure.

There is also an increasing demand for aluminum profiles and structures because it now being specified in the weight reduction efforts of different industries. More specifically, aluminum profiles are now being used as frames in other end-consumer products such as environmentally-aware building projects and advanced automobiles.

The uses of aluminum profiles continue to expand into new areas as more advanced surface coating techniques and alloys are developed.

 

 

Key Takeaway

Aluminum profiles are used in the Philippines because it is versatile and it is an ideal building material for automated applications. Because aluminum itself is an excellent structural material, it lends itself perfectly to be used for profiles and extrusions.

No matter what the applications you have in mind are, there is a great chance that there is an aluminum profile that is perfectly tailored to the specific situation.

Copper vs. Aluminum: Which One Is Better Suited for Electronics?

Copper vs. Aluminum

Which one is better suited for electronics, copper or aluminum?

  1. Conductivity
  2. Physical properties
  3. Connections and terminations
  4. Platings and environmental issues

 

 

Copper and aluminum are arguably two of the most commonly used materials for conductors, electronics, and electrical equipment. Each of these metals has its own positive and negative characteristics that can affect how they are used in different applications. Because of these characteristics, both of these materials have been continually used in the electrical and electronics industry. While aluminum from suppliers like One Sky Aluminum is the more abundant of the two materials, the scarcity and demand for copper have caused wild fluctuations with its cost.

The debate over the advantages and disadvantages of aluminum vs. copper has been a topic of discussion for many years. However, many of the concerns that are brought up in this debate are usually based on old and sometimes inaccurate information. These concerns are usually centered on the very different characteristics and properties of the two materials and how they are suitable in the field of electronics.

This article aims to provide a comparison of the electrical and mechanical properties of aluminum and copper and how they can be used in various electronic products. Hopefully, this can help you assess your needs and make an informed decision on whether you should choose copper or aluminum for your applications.

 

 

Conductivity

Conductivity

Copper is one of the oldest known metals in the world. Thanks to its electrical conductivity and ductility, this metal has been heavily used by the pioneers of electricity such as Michael Faraday and Benjamin Franklin.

Aside from silver, copper is the most common conductive metal which is why it has become the international standard. In addition to the superior conductivity of copper, it also displays great thermal conductivity, thermal expansion, and tensile strength properties.

Aluminum, on the other hand, has certain advantages that make it attractive for specific applications even though copper has a long history as the metal of choice for conducting electricity. While aluminum only has 61 percent of the conductivity of copper, it only has 30 percent of its weight. This means that when electrical resistances are made the same, a bare aluminum wire can weigh half as much as a bare copper wire.

Aluminum is also usually less expensive when compared to copper conductors which is why during the 1960s and 1970s, it became the popular choice for household wiring. Due to low-quality workmanship at the time as well as the physical differences between the two metals, high-resistance connections were formed which then became fire hazards.

Today, aluminum alloys have been developed with properties that are more similar to copper in response to this.

 

 

Physical Properties

Typically, the physical properties of a metal refer to its thermal expansion and tensile strength. To be more specific, this concerns the ability of the metal to withstand the expansion of heat on the joints and forces that result from short circuits.

Even though aluminum does have a lower tensile strength than copper, it essentially has the same tensile strength for the same amperage capacity. This is important because as previously stated, the main area of concern would be the strength to withstand the forces during a short circuit.

The thermal expansion for aluminum is also 42 percent greater than that of aluminum which means that it can better expand and contract when used on electrical connections.

 

 

Connections and Terminations

Connections and Terminations

Over the past few years, the construction of aluminum products such as wires and terminals have been revised. In the past, most aluminum products were made of nearly pure aluminum but now, they are all made with much stronger alloys with physical characteristics that are similar to copper.

Aluminum wire terminations also now undergo much more severe test requirements which results in more reliable long-term connections as long as they are installed according to standards.

 

 

Platings and Environmental Issues

When exposed to the atmosphere, both copper and aluminum are going to oxidize. The chlorides, sulfides, or oxides of the base metal can make can make copper more conductive than aluminum. Because of this, aluminum joints with low resistance need to be plated in order to reduce oxidation.

Aluminum, when used for electrical and electronic purposes, depends on its plating in order to maintain the integrity of the electrical connection.

 

 

Key Takeaway

For many manufacturers, one thing they always consider is what percentage of an equipment or product is made with aluminum or copper. Most of them probably understand the difference between the cost of the two, but it is usually those that do not have personal experience with aluminum that is hesitant to change.

Nowadays, the performance of aluminum products that are designed to the applicable standards in the industry such as those provided by One Sky Aluminum is identical to those of copper. Whether you go with copper or aluminum, your expectations are going to be met as long as the standards are met and the components are installed correctly.

4 Ways Aluminum Production Is Becoming Better for the Environment

4 Ways Aluminum Production Is Becoming Better for the Environment

What are the ways aluminum production is becoming better for the environment?

  1. Reduced energy usage
  2. Reduced water usage
  3. Minimal land disruption
  4. Reduced waste output

 

 

In recent years, improved recycling of aluminum, advances in technology, and continued discoveries of new ore reserves have largely lessened the fears of the production process of the material harming the environment. However, even though the mining and processing of products like aluminum profiles in the Philippines can be done in a relatively small area, the pollution and infrastructure associated with these activities have the potential to affect the long-term health of ecosystems.

Mining and processing activities can also reduce the ability of ecosystems to provide the services and goods necessary for environmental and human well-being. These services might include the decomposition of waste materials and the purification of water an air. When a high level of pollution is present, these services can be compromised. One of the important pillars of sustainable aluminum production is ensuring a healthy environment will be available to future generations.

Aluminum mining and production operations are now being done in a manner that reduces their impact on the environment and their surroundings in order to become more sustainable. These operations are also making an effort to leave their mining sites in an acceptable state so they can be reused by the local people or ecosystems. Here are four ways aluminum production is becoming better for the environment.

 

 

Reduced Energy Usage

Mining and processing aluminum can be a very energy-intensive activity. During this process, for example, the excavators and trucks consume diesel fuel when mining the bauxite ore while electricity is needed to grid the ore and refine the aluminum. Finally, in order to smelt the bauxite ore and make aluminum, coal is required.

This is also without taking into account the environmental impacts of the extraction of fossil fuels like oil, gas, and coal and the construction of infrastructure required to generate this energy. This includes increased risks of contaminating the environment along the supply route of the energy and the production of greenhouse gases.

This is why aluminum mines and processing sites have made the effort to reduce their energy consumption in order to also curb their emission of greenhouse gases and extend the life of fossil fuel reserves. In addition, this can also reduce their costs of operations which then also reduces the price of the aluminum being mined.

 

 

Reduced Water Usage

Reduced Water Usage

Water is used in a variety of different applications at aluminum mining and processing sites. However, when groundwater is pumped and surface water is diverted, aluminum mining operations can both reduce the quality and quantity of water they need for their production. This leaves more water available downstream for aquatic ecosystems and other municipal and industrial water users, especially in areas where water may be scarce.

In order to reduce their consumption of water, especially in regions where water might not be readily available, a number of aluminum mining and processing operations are developing and implementing new and innovative water conservation practices to reduce water use.

 

 

Minimal Land Disruption

Currently, aluminum mining and processing sites disturb only a small fraction of the total land surface of the Earth. Because these mining and processing activities use land at every stage of production, it can potentially lead to deforestation and loss of habitat for native fauna.

The mining cycle typically involves exploration, construction, operation, closure, and post-closure. Vegetation needs to be cleared in order to construct roads, power lines, and buildings. Tunnels or open pits need to be dug in order to gain access to the bauxite ore and waste storage facilities such as tailings ponds need to be expanded over the course of the operation.

There are a few ways aluminum mining and processing sites have reduced their impact on land use including minimizing the amount of waste produced and stored, culturing or transplanting any endangered plants that can be found on site in order to maintain biodiversity and reducing the overall footprint of the mining area.

 

Reduced Waste Output

Reduced Waste Output

Waste produced in mines include mine water, particles in the air, and solid waste. While the composition of all of these waste can vary, they still have the potential for environmental contamination.

In response to this, aluminum mining and processing sites have implemented waste management plans in order to design and choose the best storage facilities for the large volume of waste they usually produce.

Aluminum mining and production sites today realize that it is more economical and more effective to reduce their impact on the environment rather than cleaning it up later on.

 

 

Key Takeaway

The mining and processing of products like aluminum profiles in the Philippines and in other countries have increasingly become more sustainable thanks to the development and integration of practices that reduce their impact on the environment.

Because of such practices as minimizing land disturbance, reducing water and energy consumption, preventing pollution at production sites, etc. the damage done to the ecosystems can be reduced to a minimum.

4 DIY Projects You Can Do with Aluminum

4 DIY Projects You Can Do with Aluminum

What DIY projects can you do with aluminum?

  1. Felt-tip markers
  2. Solid aluminum ingots
  3. Dual rack towel holder
  4. Roof shingles

 

 

Despite being available for many years now, aluminum has only recently been gaining widespread popularity as a material for DIY projects. Designers and DIYers are drawn to aluminum because they can be formed into all kinds of shapes and sizes and they are easy to customize and join together. Aluminum products supplied by One Sky Aluminum can be joined in various configurations and shapes; all it needs are simple processes like tapping, bolting, or drilling.

Aluminum products are desired by DIYers and hobbyists alike because of a large number of shapes and sizes that are available for the material. When there is a need to create a custom project or structure without spending a lot of money on fabrication, aluminum is almost always the material of choice. Also, because of the way aluminum parts and products are assembled, builders are able to rework its design while it is still in the manufacturing phase.

If you are new to DIY aluminum projects or if you just want to do an easy project to get your feet wet, here are four projects you can do yourself using aluminum.

 

 

Felt-Tip Markers

Felt-Tip Markers

Also known as sharpies or magic markers, felt pens are staple supplies in the office. Usually, though, they are only sold in forms that are made from cheap plastic which makes them hardly worth keeping once the ink has run out.

Using the right power tools such as a lathe and a drill, you can actually make your own felt pen out of aluminum. Using aluminum for the body of the pen makes it sturdier and more durable, so it can be reused countless times. When you choose to make your own felt marker, you are also reducing the amount of waste you produce because instead of buying a whole new pen when your old one dries out, you just have to buy the ink cartridge because you already have the body.

 

 

Solid Aluminum Ingots

If you are willing to push your limits when it comes to DIY, you can also try casting your own aluminum ingots. Before you begin, however, you should know that this project deals with metals that are heated at a high temperature, so make sure that you are wearing the correct protective and safety gear.

For this project, you are going to need access to a high-powered furnace, but if that isn’t an option for you, there are a lot of resources online that teaches you how to make your own backyard furnace. Now, all you need is a few aluminum scraps you might have collected as well as any aluminum beverage cans you have lying about, and a metal muffin tray to pour the liquid metal into.

 

 

Dual Rack Towel Holder

Dual Rack Towel Holder

This basic DIY project uses aluminum profiles and extrusions to create a simple rack for hanging or drying your towels. The great thing about using aluminum profiles is that you can add or change the components of the towel rack as you see fit, potentially providing you with almost limitless customization choices.

For the sake of simplicity, try and use the same components throughout the project as much as possible so you can easily modify the design. The assembly of the project is pretty straightforward: lay out the parts in the shape of an “H,” take your screws and T-nuts, and connect the horizontal towel holders to the vertical rails.

 

 

Roof Shingles

If you or any of your family members have kennels, chicken coops, or sheds that are in desperate need of shielding from the harsh elements, you can actually do so using discarded aluminum cans. It is possible to make DIY roof shingles that are effective and fully waterproof using just a few common beer or soda cans.

You can do this project using just everyday tools you probably already have at home like a hammer, scissors or tin snips, and a circular saw. Cut both ends of an aluminum can and cut it down the middle using your scissors or tin snips to form a flat, rectangular piece of aluminum. Then, lay the flat piece of aluminum into a forming die and press it by hitting it with a hammer or stomping on it.

While making these DIY roof shingles can be tedious, the end result can be extremely satisfying because you are giving old cans a second life. Depending on the area of your roof as well as the style of the shingles you use, you can expect to use 900-1,250 cans per 10’x10’ roof surface area.

 

 

Key Takeaway

In our modern world, aluminum is a material that is being used almost everywhere. It is used in everything, from computer parts to pipelines, and even as a building material.

Malleability, extreme recyclability, and durability are just a few of the benefits you can expect when you use aluminum from suppliers like One Sky Aluminum, so the next time you end up with a decent piece of aluminum to work with, remember these unique DIY projects and let them be your inspiration.

The Different Industries that Utilize Aluminum

Different Industries That Utilize Aluminum

What are the different industries that utilize aluminum?

  1. Construction
  2. Electrical engineering
  3. Transport
  4. Consumer goods
  5. Packaging

 

 

Aluminum is one of the, if not the most, versatile materials available in the world. Aside from this, it is widely available and makes up almost a tenth of the earth’s crust. It can be found everywhere and is only second to iron in being the most used metal in the world.

There are many kinds and types of aluminum profiles in the Philippines, and each and every one of them as a specific and ideal use. Nothing goes to waste. Due to its qualities, properties, and diversity, aluminum has become an integral part of modern life. It’s not an understatement to say that the world will find it hard to function once it is lost.

If every trace of aluminum was wiped from the face of the planet, several establishments and organizations are going to suffer. These are the industries that make a living off of aluminum and would cease to function without the material. All of them will be listed below.

 

 

Construction

The construction industry uses approximately 25% of the aluminum produced in the world. It has brought about many changes and innovations in the industry.

The continuously changing image of towns and cities, the functional, economic, and environmental qualities of modern-day megalopolises, and the countless skyscrapers that attract numerous tourists—all these were made possible with the use of aluminum in construction.

Its qualities are what makes it stand out from all the other construction materials. There aren’t many that are as lightweight, strong, resistant to corrosion, durable, and moldable as aluminum. In the hands of a master architect that has unlimited creativity, aluminum can be shaped into any shape and form to create structures that would be impossible to build using other materials.

 

 

Electrical Engineering

Electrical Engineering

Electricity is what sets everything in motion. Without it, many industries will end. Even the aluminum manufacturing industry itself would cease to function, which is why we should be extremely grateful that aluminum was discovered.

Aluminum isn’t just a universal structural material, it can also be used in the field of electrical or power engineering. Along with copper, aluminum is considered to be one of the best electrical conductors.

In some cases, it beats copper off the top spot. Weight is one of the most important factors for high-voltage power lines. These are the ones that transmit electricity over long distances like overhead power lines. For these applications, aluminum is preferred because it is light-weight.

 

 

Transportation

The transport or transportation industry accounts for 27% of aluminum consumption—the largest share across all industries—and it is expected to grow over the following years.

Think of all the different types of transportation available worldwide. Airplanes, bikes, cars, trains, even space shuttles; all these are made from aluminum. Although not purely made from aluminum, you can bet that they’re at least 50% composed of the material.

Aluminum is a favorite in the transport industry for the same reasons architects use the material. It is lightweight, easily formed to various shapes, durable, resistant to elements, and can withstand different weather climates and conditions.

 

 

Consumer Goods

Consumer Goods

We weren’t kidding when we said that aluminum has become an integral part of modern life. Most of the things you use in your everyday life are made from aluminum. Furniture, home appliances, machines, mirrors, equipment, and gadgets.

Manufacturers love to use aluminum for its affordability that is partnered with a perfect blend of beauty and practicality. These qualities are what made aluminum a success in the consumer goods industry. Gadgets can look reliable and sophisticated and remain light and robust. The same goes for aluminum furniture. Creators can make them look absolutely stunning with little effort because of the natural qualities of the material.

In recent years, aluminum has replaced former favorites like steel and plastic and the trend will only continue in the many years to come.

 

 

Packaging

There are two main things that make aluminum the best packaging material in the world.

First is it’s non-toxic. This quality removes the risk of poisoning and contamination regardless of the product or food being packaged and where it is shipped to. Second is its recyclability. Year after year, millions of aluminum cans are used and thrown. If aluminum weren’t such a recyclable product, we’d now be buried in decades-worth of aluminum waste. Luckily, aluminum is a unique material in that it can be recycled an infinite number of times.

On top of this, aluminum can be pressed into the thinnest sheets but still be able to protect goods from the harmful effects of bacteria, liquid, and light, ultimately allowing longer shelf life.

 

 

Key Takeaway

All these industries make use of different kinds of aluminum profiles in the Philippines. Without this miracle material, the construction, transportation, electrical engineering, consumer goods, and packaging industry would still be stuck in their old ways using materials that are not as effective and are far less efficient. Not only can this possibly lower quality, it can even increase prices.

Three Main Types of Aluminum Alloys and Their Ideal Uses

Three Main Types of Aluminum Alloys and their Ideal Uses

What are the three main types of aluminum alloys and what are their ideal uses?

  1. Commercially pure aluminum alloys
  2. Heat-treatable aluminum alloys
  3. Non heat-treatable aluminum alloys

 

 

Aluminum is one of the most abundant metals and elements in the earth’s crust. It is also an exceptional material with several distinct properties and infinite uses which has earned it the title of “the miracle metal.” However, these aluminum products that we purchase from manufacturers like One Sky Aluminum aren’t 100% made from aluminum.

Products that are made from 100% aluminum are actually unheard of. Most of the aluminum items we use in our daily lives are actually made from different kinds of aluminum alloys. To make these alloys, different elements like iron, silicon, magnesium, copper, and manganese are combined with aluminum. The addition of these elements results in a product that have qualities of both materials.

In order for manufacturers to know what is added, these aluminum alloys are assigned a 4-digit number. The first digit indicates the main alloying element while the rest tell other details that we will not get into today. What’s important is that you know alloys are further categorized into different series using these numbers. Now that you know of this, we can discuss the three main types of aluminum, the different series under them, and the different ways they are being used.

 

 

Commercially Pure Aluminum Alloys

Commercially pure aluminum alloys are the closest thing we have to a pure aluminum material. Although they can be put under the non-heat-treatable aluminum alloy category, they are separated from the rest because these alloys are comprised of aluminum that has 99% or higher purity. Only one alloy series is included in this category and it is the 1xxx series.

The 1xxx series of aluminum alloys is known for being highly conductive of heat and electricity, corrosion resistant, ductile, and workable. All these qualities make it the perfect material for electrical applications like power grids and transmission lines. However, this aluminum alloy is most commonly used by the food and chemical processing industries for packaging.

 

 

Heat-Treatable Aluminum Alloys

Heat-Treatable Aluminum Alloys

The strength of heat-treatable alloys is produced through a process that starts with heat-treating and ends with quenching or rapid cooling. Heat-treating is when the alloys are heated to specific temperatures often reaching 900 to 1050 °F. After which, they are rapidly cooled in order for the solute atoms to freeze in place.

Under the heat-treatable aluminum alloys are the 2xxx, 6xxx, and 7xxx series which are combined with copper, magnesium, and silicon (magnesium silicide), and zinc, respectively.

The 2xxx series is incredibly strong and tough but is not as corrosion resistant as other alloys. To combat this poorness in atmospheric corrosion resistance, it is often clad with a 6xxx series or a high-purity alloy. Because of these qualities, it has become a widely known aircraft alloy.

The reason the 6xxx series is used together with the 2xxx series is that it has excellent corrosion resistance but moderate strength. Aside from this, it is also versatile, formable, and weldable. The most common use for this series is in architectural and structural applications and automobile production, although it can also be used to create marine and truck frames.

Another aluminum alloy that is used in the aircraft industry is the 7xxx series. This is a very high strength alloy which is often used in airframe structures and other highly stressed parts.

 

 

Non Heat-Treatable Aluminum Alloys

Unlike the heat-treatable alloys which are strengthened through heat-treating, non-heat treatable alloys obtain their strength through cold-working or strain hardening. This is a process were the metal is strengthened by continuously changing its shape without the use of heat. It involves rolling and stretching the aluminum into thin gauges in order to get stronger. There are also 3 series under this type namely the 3xxx, 4xxx, and 5xxx series.

In the 3xxx series, manganese is used as the principal alloying element. The material produced from the addition of this element good workability and moderate strength. Serving as a general purpose alloy, this series may be used in basic applications like the production of cooking utensils, heat exchangers, and aluminum beverage cans.

When silicon is mixed with aluminum—as it is with the 4xxx series—it lowers the melting point of the end product without at all affecting the brittleness, hence making the perfect material for brazing alloys and welding wires. This is the most widely used filler alloy especially when welding 6xxx series alloys for automotive and structural applications.

Finally, we have the 5xxx series which makes uses magnesium as an alloying element. Note that it only uses magnesium and not magnesium and silicon like in the 6xxx series. Aluminum alloys in this series are widely used for manufacturing, building, construction, and other marine applications because of their moderate to high strength, corrosion resistance, and good weldability. Examples of its applications include electronics, storage tanks, pressure vessels, and aluminum beverage can lids.

 

 

Key Takeaway

Manufacturers like One Sky Aluminum don’t just make use of a single kind of aluminum alloy. The materials they use depend heavily on the product they are making.

If it’s for food and chemical packaging, then you can easily assume that a commercially pure aluminum alloy is being used. For automobile or electrical applications? Heat-treatable alloys are best for the job. Need something for welding or architectural and structural applications? Then you may want to get a non-heat-treatable aluminum alloy.

These differences may not mean much for an ordinary person, but they matter a great deal to distributors and manufacturers. Simply using any aluminum alloy available is not acceptable. Information like this is crucial to the quality of their end products.

However, even if you are simply an ordinary person, it is still important that you know the differences in these aluminum alloys. Knowledge like this may come in handy when you’re renovating your house or undertaking some DIY projects!

Aluminum Recycling: Why Should You Do It?

Aluminum Recycling Why Should You Do It

Why is it so important to recycle aluminum?

  1. It saves energy
  2. It lowers the impacts of mining
  3. It reduces carbon emissions
  4. It helps satisfy increasing demand

 

 

Aluminum is one of the most widely used material in the world. All grades and aluminum profiles in the Philippines have specific uses and not a single piece is deemed useless. Industries like construction, architecture, aerospace, and aviation make use of it every single day. Us, too, actually. We use aluminum all the time, but we barely notice. It’s on our phones, laptops, homes, and even in our food.

Part of the reason it is so widely used is its abundance. Of all metals that can be found in the earth’s crust, aluminum is the most abundant and subsequently the third most abundant element as it makes up about 8% of the crust. Another reason is its affordability and many amazing properties that make it such an ideal material for production.

Naturally, with use comes waste. And with that comes waste management, which loosely translates to recycling. Now, why should we exert so much energy in recycling this common metal when it’s so cheap and easy to make and when there are other things like plastic and paper recycling that should obviously take precedence?  That’s exactly what we’ll tell you today, so keep on reading to find out why you should recycle aluminum!

 

 

It Saves Energy

It Saves Energy

Aluminum may be cheap and affordable now, but it wasn’t like that back in the early days of its discovery. It was an elite material then that was only used for ornaments and luxury items. If not for technological advancements and scientific discoveries, aluminum would still have the same value as gold or silver, even more.

However, despite being able to lower the production cost of aluminum, manufacturers still need to use a considerable amount of energy to make it. But this is a problem that can be solved through recycling.

Recycling and re-casting old aluminum cans into new ones require 95% less energy than producing one from scratch. Put into perspective, the energy saved is enough to power your television for three hours, and that’s just one can.

 

 

It Lowers the Impacts of Mining

Aluminum cannot be found purely in nature, it must be extracted from bauxite ore—an ore that can be obtained by mining. Miners must dig huge pits into the ground—a process called stripping—just to gain access to the bauxite ore. Afterward, these pits are left as they are making them essentially useless.

Negative impacts like this can be prevented through recycling. If we continue to recycle aluminum, there will be little need to dig through the surface of our planet just to get a hold of bauxite ores. This not only saves our planet for further damage, it also prevents depletion of this valuable commodity.

In fact, each year approximately 5% of the total bauxite ore in the world is preserved through recycling.

 

 

It Reduces Carbon Emissions

It Reduces Carbon Emissions

The process with which aluminum is created is called the Hall-Heroult process, and it is one that releases carbon dioxide as a by-product. According to estimates, aluminum and carbon dioxide are produced in a 1:1 ratio—an equal proportion—to the ton. When you take into consideration how much aluminum is made on a daily basis around the globe, then you start to see the problem.

Now, we are all aware of how much damage carbon dioxide can do to our atmosphere especially in large quantities. It is among the root causes of global warming. So in order to avoid such large production of this detrimental gas, we have to start properly recycling our aluminum products.

When compared to the Hall-Heroult process, recycling only releases 5% of the same gas. Though it there is still carbon dioxide production, it is significantly less thus not as harmful.

 

 

It Helps Satisfy Increasing Demand

We can’t deny the fact that our overall population continues to increase year after year. And as the population grows, so does the demand for aluminum products. Increased demand means continuous production which also means constant mining of bauxite ore.

Aside from the many negative impacts of mining on our environment, it simply isn’t sufficient enough to satisfy the demand for this material. A gap between supply and demand is then formed and the only way to close it is through recycling.

Most manufacturers today already utilize recycled aluminum as they use 35% recycled aluminum and 65% natural aluminum to create their products and meet demand.

 

 

Key Takeaway

Aluminum is a rare metal due to the fact that it is infinitely recyclable, which means it can be recycled over and over and over again without ever losing its natural qualities. No matter the type, grade or aluminum profile, the Philippines must find a way to take advantage of this property and recycle aluminum.

At this point, it’s not just an option, it is a necessity that must be done in order to meet demands, save energy, reduce gas emissions, lower mining impact, and ultimately protect the environment.

The Aluminum Advantage: Properties of the Miracle Metal

The Aluminum Advantage - Properties of the Miracle Metal

What properties does aluminum have that make it the miracle metal?

  1. Lightweight
  2. Strong and durable
  3. Conductive
  4. Ductile
  5. Corrosion resistant
  6. Recyclable

 

 

There are more than a couple hundred aluminum providers and manufacturers in the entire world like One Sky Aluminum. One reason for the overwhelming number of people building their business off of aluminum is the metal’s abundance.

Aluminum is the most abundant metal and the 3rd most abundant element in the earth’s crust as it makes up approximately 8% of it. However, it is never found free in nature. Aluminum is always combined with other elements to form compounds such as aluminum oxide and potassium aluminum sulfate.

At first, extracting aluminum from these compounds was costly and labor-intensive which meant it was a luxury item in the early 1800s. As years went by and technology advanced, scientist found an easier and inexpensive way of obtaining aluminum. All this resulted in the increased availability of affordable and high-quality aluminum – another reason why it’s so widely used to this day.

Besides its abundance and affordability, there’s another thing that makes aluminum worthy of the title “the miracle metal”—its properties. What these properties are and how they make aluminum such an ideal material will be listed and explained below!

 

 

Lightweight

Lightweight

The specific weight of aluminum is 2.7g/cm3 and that is about a third of the weight of steel, which makes aluminum a very lightweight metal. In some products, this is just an advantage but for others, this is an important and crucial detail.

Using aluminum in vehicles, for example, reduces dead-weight and lowers energy consumption while simultaneously increasing load capacity. Being lightweight also means that the shipping and handling costs are lowered which ultimately leads to cheaper production costs.

 

 

Strong and Durable

Aluminum isn’t just used for day to day products like kitchen utensils or soda cans, it is also trusted for some of the most extreme uses because of its high-strength and durability. Some of the many sectors that make good use of aluminum include the automotive industry, military forces, aviation, and even NASA.

The secret to aluminum’s strength is chemistry. When pure aluminum is mixed with other elements, it makes high-strength alloys that can be further strengthened through different processing techniques. This results in a finished product that is just as strong, if not stronger, than steel.

 

 

Conductive

In relation to its weight, aluminum is almost twice as good of an electrical conductor as copper. It’s innate and excellent electric conductivity makes it a very economical material for power transmission cables, electric bulbs, and other electric fields and applications.

Aside from being a good conductor of electricity, aluminum is also a great conductor of heat. In fact, it conducts heat better than all other common metals and is three times as conductive as steel. This is a property that is important in heat exchange applications which are commonly used in the petroleum, chemical, automotive, and food industries.

 

 

Ductile

Ductile

Ductility is a physical property that is associated with a material’s ability to be hammered thin or stretched wide without breaking and one very good example of a ductile metal is aluminum.

As a material, aluminum can very easily be fabricated into different forms and designs like sheets, shapes, rods, tubes, and wires. Because of this, products made from aluminum can be formed close to the end of the manufacturing process.

 

 

Corrosion Resistant

Aluminum is corrosion resistant because it generates a protective coating on its surface called aluminum oxide. This protective layer prevents the metal underneath from coming into contact with potential corroders like air and oxygen.

Even when the surface of the aluminum is scratched, the aluminum oxide layer will rapidly reform and retain protection. Moreover, this protective layer can be further improved through different types of surface treatments like painting or lacquering.

Possessing such a property makes aluminum particularly useful for constructing buildings and household utensils.

 

 

Recyclable

One of the most impressive properties of aluminum is its sustainability – it is a 100% recyclable and sustainable metal. There is a secondary metal sector within the aluminum industry that re-melts scrapped aluminum products and recovers the metal in it. There is no downside to this since only 5% of the energy required to produce new aluminum is needed in the recycling process.

On top of this, the basic use of aluminum lowers energy cost and carbon emissions in many applications similar to how cars made from aluminum function more efficiently and environmentally-friendly.

It doesn’t stop there, though, the aluminum industry is still making improvements in the primary and secondary processes of making aluminum to make it more environmentally efficient.

 

 

Key Takeaway

There are many reasons aluminum is such a widely used product but most of it boils down to its many amazing properties which got it the title of “the miracle metal.” It is lightweight, strong and durable, conductive, ductile, corrosion resistant, and recyclable.

These properties make for a versatile material that gives manufacturers like One Sky Aluminum a wide range of options in terms of product innovation and process improvements.

Aluminum Philippines: 4 Beautiful Design Patterns of Railings

4 Beautiful Design Patterns of Railings

What are the 4 beautiful design patterns of railings?

  1. Pot Belly (Curved Railing)
  2. Chippendale Railing
  3. Aluminum Glass Railing
  4. Aluminum Cable Railing

 

 

When choosing the perfect railing for your stairs or balcony, you will likely go with an intricate design rather than the traditional and simple one. The material that would work best with this type of interior and exterior design would be aluminum because of its durable, and classic touch that it will provide for your home or office.

Aluminum in the Philippines are made with unmatched quality because they are the go-to material for construction and other industry needs.

Finding a reliable aluminum supplier in the Philippines will be tough work because there are many companies offering their services in the market. Choose the company that will provide you with quality material as well as beautiful designs to enhance the aesthetic quality of your home. Design is one of the primary considerations when you are choosing railings to install for your home or establishment.

The ornamentation and design of railings are what will make it stand out. Thankfully, there are a broad array of designs and styles that have become popular in the market. The beautiful design patterns of railings are perfect for stairs and balconies.

The next time you are going to visit your aluminum supplier in the Philippines, you may want to consider these design installations for your home:

 

 

Pot Belly Railing

(Source: Salt Creek Ornamentation)

Pot Belly (Curved Railing)

If you would like an elegant railing to go with your walkway, stairs, deck, or balcony, try the pot belly or curved aluminum railing. A durable and an aesthetically pleasing design option at the same time, this will feature a smooth and continuous handrail.

With many other color options, this is a popular choice for a rustic and glamorous style for your home. If you are looking for a graceful look and its curved railing will add dimensions to your home especially if it is installed in your balcony. It will give the illusion of a larger space. They can come in simple pipe rails to old world elaborate scrolls and castings.

It can be installed in commercial and residential establishments which confirm its versatility in style. The strong design will complement and reflect the design of your establishment. Belly style railings adds character to your establishment with its simple yet glamorous design. You can even incorporate other design patterns like a medallion or spirals in this aluminum railing.

 

 

Chippendale Railing

The Chippendale balustrade is inspired by the work of Thomas Chippendale who is an 18th-century English furniture maker, and its fretwork is heavily influenced by Asian design trends.

Its geometric pattern is usually set within a rectangular frame and is often in a continuous pattern. It is usually found on porches, decks, widow walks, and staircases.

It classic design has stood through the test of time and it can even be found in historic neighborhoods and you would see the great ambiance of well-preserved homes. This balustrade was even used by Thomas Jefferson in his Monticello home.

 

Aluminum Glass Railing

Aluminum Glass Railing

A simple and modern look would be an aluminum railing with glass design. Made with a clean look and a simple design, this is a great addition to your home if you want something more modern. By using this design, you can have a clear view of your surroundings. This railing can look great both in an indoor and outdoor setting.

What’s best about this type of railing is that it requires low maintenance since aluminum can be corrosion resistant and glass is not hard to clean. Although the standard color of this railing can range from lighter colors like white, you can explore other experimental choices and you have the flexibility to do so because they come in many styles and colors.

 

 

Aluminum Cable Railing

A simple but versatile design, an aluminum cable railing works in practically any type of application. It is a beautiful design choice for use on balconies, decks, stairs, windbreaks, terraces, and gates.

Its durability is courtesy of powder-coated aluminum posts and its clean design makes it one of the simplest and economical railing system in the market. It will be a strong installation in times of natural disasters since the cable will hold the railing’s guard down. Homeowners will feel confident in the resilience of this railing system.

It is unique and robust with a modern look to it. It is not too ornamental which is the reason for its whole appeal.

 

 

Key Takeaway

Choosing a beautiful design pattern for your railing installation would be possible with a reliable aluminum supplier. Be transparent in your requirements and your expectations in the railing systems. Evaluate your space and see if the design pattern you have chosen will blend into the overall architectural structure of your establishment.

Different colors and designs of railing are available in the market and the suitable material for them is Aluminum. A structural and beautiful design material that will be a versatile choice for your home and establishment.

Aluminum Philippines: Why You Should Install Aluminum Windows for your Home

Why You Should Install Aluminum Windows for your Home

What are the reasons why you should install aluminum windows for your home?

  1. Thermal Performance
  2. Durability and Low Maintenance
  3. Affordability
  4. Design Flexibility
  5. Finishes
  6. Environmentally Sustainable
  7. Lightweight Quality

 

 

When choosing window options, one of the best choices from the selection is aluminum. The Philippines is one of the countries that enjoy the benefits of using aluminum in their homes.

With a reliable Philippine aluminum supplier, the highlight of their functionality can be yours as well. They are beneficial in terms of design and function, and while there are other popular choices in the market, aluminum windows are rising fast in being the primary choice in both the interior and exterior design of homes.

There are multiple advantages in having aluminum windows in your home. This can contribute to an excellent quality of your home or establishment.

Aluminum has been known to be incorporated in various of industries with many benefits that are tagged to their name and they are the following:

 

 

Thermal Performance

Aluminum windows provide excellent thermal and sound insulation which will meet your building’s regulations. The efficiency of thermal performance in aluminum windows is higher than wood or vinyl frames.

Aluminum frames produced in high quality have a high performing benefit which will exceed energy efficiency standards and can provide improvements in your home’s heat regulation and heat loss through windows by at least 60%.

 

Durability

Durability and Low Maintenance

Aluminum windows are sturdy and robust, all the while being easy to maintain. It has corrosion resistant and weather resistant properties as well. They can be exposed to harsh weather conditions without a trace of damage. Unlike other types of windows, they will not swell, crack, split or warp over the duration it is installed in your establishment.

This ensures that the product will stand through the test of time and its extended product life will mean more opportunities of benefit for your structure.

 

 

Affordability

Framing options can be quite costly but aluminum frames are significantly less expensive. Not only are they functional, they are economical as well. They can have a domestic and commercial appearance all at the same time.

It is also important to note that even with their affordability, they are three times stronger than Polyvinyl Chloride (PVC) and 4.3 times stronger than wood. Aluminum is ideal and a cost-efficient selection from the market. Add that to the myriad of benefits you will get from it, and you’ve got yourself an excellent deal.

 

 

Design Flexibility

The wide range of designs will enable you to customize to your heart’s desire. Combine that with the material strength and flexibility, aluminum will allow you to design your home and blend into your specific décor.

In production, it can easily follow custom specifications because of its versatility. A very large selection of customization options is available when you choose the right finish and glasses for an aluminum frame.

 

 

Finishes

Since finishes have been mentioned, the choice of finishing will further beautify the aluminum window you are planning to install in your home. You can choose to have a powder coating finish that will not require repainting. It also has a wide color range to give you the freedom to choose the required appearance of your window. Some of the usual finishes include unique pearl, metallic, and timber.

You can also get the best of both worlds in design and functionality when you choose an anodizing treatment can provide a reliable corrosion resistance and a wide range of color options at the same time.

 

 

Environmentally Sustainable

Environmentally Sustainable

Aluminum is environmentally sustainable and it offers the highest recycling rate compared to other metals. The process of recycling an aluminum only require five percent of initial energy.

This differentiates it from other materials and reinforces its sustainability, not to mention that it can deflect UV and infrared rays which is an additional point to safety.

 

 

Lightweight Quality

Aluminum windows have a lightweight quality that makes them stand out from other framing options. They have been used in construction, automobile, and other manufacturing industries thanks to this property. This means that they don’t bear heavy weights on your property which will come in handy come a natural disaster.

It also provides comfort for those who will be using them because you would not need to put too much effort into maintaining them as they can be cleaned with simple ways.

 

 

Key Takeaway

Aluminum windows are the best option for installation in your home. Aside from being flexible both domestically and commercially, an aluminum window-clad home will be stylish and efficient as well. Consider thinking about these benefits the next time you visit the nearest aluminum supplier.

You will be having the best window installation in the neighborhood and your home will be efficient while remaining aesthetically pleasing.